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MODEL W1681
B U ffi N g A SSEMBL y
OWNER'S MANUAL
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COP y R ig HT © AU g UST, 2001 B y WOODSTOCK i NTERNAT i ONAL, i NC. REV i SED JUNE, 2009 (TS)
WARN i N g : NO PORT i ON O f TH i S MANUAL MA y BE REPRODUCED i N AN y SHAPE OR f ORM W i THOUT
THE WR i TTEN APPROVAL O f WOODSTOCK i NTERNAT i ONAL, i NC.
#3723DS Printed in China
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This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use. This responsibility includes but is not limited to proper installa- tion in a safe environment, personnel training and usag
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INTRODUCTION SAFETY ELECTRICAL SET UP OPERATIONS MAINTENANCE SERVICE PARTS Contents INTRODUCTION ..................................................................................................2 Woodstock Technical Support ............................................................................ 2 SAFETY ............................................................................................................3 Standard Machinery Safety .....................................................
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W1681 Buffing Assembly INTRODUCTION Woodstock Technical Support This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. We stand behind our
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SAFETY W1681 Buffing Assembly SAFETY SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. This symbol is used to
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W1681 Buffing Assembly 10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended. 11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may exist. 12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents. 13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords over- heat and lose pow
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SAFETY W1681 Buffing Assembly Additional Safety for Buffing Assemblies READ and understand this USE this and other machinery with caution entire instruction manual and respect. Always consider safety first, before using this machine. as it applies to your individual working Serious personal injury conditions. No list of safety guidelines can may occur if safety and be complete—every shop environment is operational information is different. Failure to follow guidelines could not under
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W1681 Buffing Assembly SETUP Unpacking This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. Inventory Keep machine disconnected from The following is a description of the main components power until instructed otherwise. shipped with the Model W1681. Lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting l
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SETUP W1681 Buffing Assembly Choosing a Motor ® The Shop Fox W1681 does not come with a motor or elec- 1 trical package. We recommend using a 1725 RPM, ⁄3 H.P. or larger motor. Always follow the motor manufacturer's electrical require- ments for the motor that you install. Configuring Pulleys The buffing assembly comes with a three step arbor pul- ley. The three progressive diameters are 1", 2" and 3". We Never use a pulley configuration that recommend using a 1" motor shaft pulley and a 172
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W1681 Buffing Assembly Mounting The strongest bench mounting option is a "Through Bolt Mount" where holes are drilled all the way through the workbench, and hex bolts, washers, and hex nuts are used to secure the drill press to the workbench. Flat Washer Machine Base Another option for mounting is a "Direct Mount" where the machine is simply secured to the workbench with a lag Workbench screw. Flat Washer Lock Washer The Model W1681 is designed to mount to a bench top 5 Hex Nut using (4) ⁄
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SETUP W1681 Buffing Assembly 1 5. Mount the motor on a ⁄2" plywood platform below Rotation the buffing assembly so that the motor pulley is directly beneath the arbor pulley. Be sure to Buffer Assembly Working Side orient the motor rotation so the buffing wheels will be rotating downward on the working side of the buffing assembly. Attach the platform to the workbench using a piano hinge, as shown in Figure 5. Motor 6. Install the V-belt on the desired pulleys. 1/2" Plywood Motor Behind P
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W1681 Buffing Assembly OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incor- rectly. The instructions in this section are written with the under- standing that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine! READ and understand this ent
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OPERATIONS W1681 Buffing Assembly Buffing/Polishing Buffing Wheel The Model W1681 buffing assembly is a simple and straight- forward machine to use. There are many different styles of discs and compounds to choose from. It is very impor- Arbor Nuts Arbor Shaft tant that you do not use grinding wheels on this machine. The buffing assembly is designed exclusively for buffing and polishing only. Wheel Flanges To use your buffing assembly, do these steps: 3 1. Select the ⁄4" buffing wheels that y
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W1681 Buffing Assembly MAINTENANCE General Regular periodic maintenance on your machine will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: • Loose mounting bolts. • Worn switch. • Worn or damaged cords and plugs. • Damaged V-belt. MAKE SURE that your machine is • Any other condition that could hamper the safe unplugged during all maintenance pro- operation of this machin
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SERVICE W1681 Buffing Assembly SERVICE Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Machine stalls or is over- 1. Motor connection wired incorrectly. 1. Correct motor wiring connections. loaded. 2. Motor bearings are at fault. 2. Test by rotating shaft; rotational grinding/loose shaft
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W1681 Buffing Assembly PARTS 11 5 4 7-1 4 7 11 8 10 6 7-1 1 7 5 1 1 3 4 1 4 2 9 1 3 1 REF PART # DESCRIPTION 01 X1681001 HEX HEAD BOLT 02 X1681002 V-BELT 4L280 03 X1681003 RIGHT HAND ARBOR NUT 3 04 X1681004 3" PLEATED FLANGES ⁄4" ID 05 X1681005 RETAINING RING 06 X1681006 ARBOR SHAFT 07 X1681007 BALL BEARING 07-1 X1681007-1 RUBBER BEARING COVER 08 X1681008 ARBOR PULLEY 09 X1681009 REAR CAST HOUSING 10 X1681010 FRONT CAST HOUSING 11 X1681011 LEFT HAND ARBOR NUT -14- PARTS
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W1681 Buffing Assembly Warranty Registration Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________Zip ________________________ Phone # ______________________ Email___________________________Invoice # ___________________ Model #_________Serial #______________Dealer Name__________________Purchase Date__________
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FOLD ALONG DOTTED LINE Place Stamp Here WOODSTOCK INTERNATIONAL INC. P.O. BOx 2309 BELLINGHAM, WA 98227-2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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WARRANTY W AR R AN T Y Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. Woodstock International, Inc. will repair or replace, at its expense and at its option, the
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