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MODEL M1051
6" BENCH GRINDER
OWNER'S MANUAL
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@shopfox.biz
COPYRIGHT © MARCH, 2006 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#8020CR Printed in China
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INTRODUCTION SAFETY ELECTRICAL SET UP OPERATIONS MAINTENANCE PARTS Contents INTRODUCTION ..................................................................................................2 Woodstock Technical Support ............................................................................ 2 About Your New 6" Bench Grinder ...................................................................... 2 Machine Specifications ............................................................................
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M1051 6" Bench Grinder INTRODUCTION Woodstock Technical Support We stand behind our machines! In the event that a defect is found, parts are missing or questions arise about your machine, please contact Woodstock International Technical Support at 1-360-734-3482 or send e-mail to: tech-support@shopfox.biz. Our knowledgeable staff will help you troubleshoot prob- lems, send out parts or arrange warranty returns. If you need the latest edition of this manual, you can download it from http://www.
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SAFETY M1051 6" Bench Grinder SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. This symbol is used to alert
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M1051 6" Bench Grinder 12. DO NOT FORCE TOOL. The machine will do a safer and better job at the rate for which it was designed. 13. USE CORRECT TOOL. Do not force machine or attachment to do a job for which it was not designed. 14. WEAR PROPER APPAREL. Do not wear loose clothing, neck ties, gloves, jewelry, and secure long hair away from moving parts. 15. REMOVE ADJUSTING KEYS, RAGS, AND TOOLS. Before turning the machine on, make it a habit to check that all adjusting keys and wrenches have
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SAFETY M1051 6" Bench Grinder Additional Safety Instructions for Grinders READ and understand this USE this and other machinery with caution entire instruction manual and respect. Always consider safety first, before using this machine. as it applies to your individual working Serious personal injury conditions. No list of safety guidelines can may occur if safety and be complete—every shop environment is operational information is different. Failure to follow guidelines could not un
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M1051 6" Bench Grinder ELECTRICAL 110V Operation ® The SHOP FOX M1051 operates at 110 volts. The motor 1 supplied with this machine is rated at ⁄3 HP. When choosing an outlet for this machine, consider using one This equipment must be grounded. with a 15 amp circuit breaker or fuse. Keep in mind that Verify that any existing electrical out- a circuit being used by other machines or tools at the let and circuit you intend to plug into same time will add to the total load being applied to t
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SET UP M1051 6" Bench Grinder SET UP Unpacking NOTICE ® The SHOP FOX Model M1051 has been carefully pack- If ordering replacement parts, refer to aged for safe transporting. If you notice the machine has the parts list and diagram in the back of been damaged, please contact Woodstock International the manual. Technical Support at 1-360-734-3482 or send e-mail to: tech-support@shopfox.biz Inventory A The following is a description of the main components ® shipped with the SHOP FOX Model M1
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M1051 6" Bench Grinder Shop Preparation • Working Clearances: Consider existing and anticipated needs, size of material to be processed through the machine, and space for other machinery when establishing a location for your new machine. • Lighting: Lighting should be bright enough to eliminate shadow and prevent eye strain. • Electrical: Electrical circuits should be dedicated. Outlets should be located near the machine, so power or extension cords are clear of high-traffic MAKE your sh
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SET UP M1051 6" Bench Grinder Tool Rest and Eye Shield The tool rest supports the workpiece during grinding. Certain types of grinding may require jigs or accessories to assure the proper angle of the work piece against the wheel. The eye shield must be positioned between the grind- ing wheel and your face during grinding. The eye shield is NOT a substitute for safety glasses or a safety face shield. You must wear ANSI approved face and eye pro- tection. Using the hardware from the Inventor
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M1051 6" Bench Grinder Test Run Once your machine is mounted and assembled, you should perform a test run to make sure it works properly. To perform a test run, do these steps: 1. Make sure all tools are removed from the grinder area. 2. Make sure the switch is in the OFF position. 3. Plug the grinder into the power source. DO NOT investigate problems or adjust the bench grinder while it is running. 4. Move the switch to the ON position. Wait until the machine is turned OFF, unplugged and t
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OPERATIONS M1051 6" Bench Grinder OPERATIONS General Your Model M1051 Bench Grinder will allow you to per- form many types of grinding and buffing operations. However, the following section is not a complete guide every possible task variation. We strongly recommend that you read books, trade mag- azines, or seek formal training before attempting any grinding or buffing operations in which you are not con- fident with. Above all, your safety should come first. Operation of this equipment has
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M1051 6" Bench Grinder Wheel Selection Aluminum oxide and silicon carbide wheels are marked in a somewhat uniform manner by all the major manufacturers. Understanding these markings DO NOT use this grinder with a liquid will help you understand the capabilities of various cooling system required for wet grind- wheels. Always refer to the manufacturer’s grinding ing wheel operations. Ignoring this recommendations when selecting a wheel for your warning can lead to electrocution. project.
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OPERATIONS M1051 6" Bench Grinder Changing Grinding Wheels Before installing any grinding wheel, check it for integrity by performing a “ring test.” Hang on a string, then lightly tap the rim of the wheel with a piece of wood such as the handle of a hammer. The wheel should have a ringing or harmonic type of sound. If the wheel responds with a dull thud it may indicate that the wheel has cracks. Do not use a wheel which is suspected of having cracks, or if there are visual chips, nicks o
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M1051 6" Bench Grinder MAINTENANCE General Check for the following conditions and repair or replace when necessary: • Loose mounting bolts. • Worn switch. • Worn or damaged cords and plugs. • Cracked or loose grinding wheel. • Any other condition that could hamper the safe operation of this machine. MAKE SURE that your machine is Lubrication & Cleaning unplugged during all maintenance pro- cedures! If this warning is ignored, seri- This grinder has sealed bearings that require no user ous p
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MAINTENANCE M1051 6" Bench Grinder Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Motor will not start; fuses 1. Open circuit in motor or loose 1. Inspect/repair all lead connections on motor for loose or open or circuit breakers blow. connections. connections. 2. Start capacitor is at
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M1051 6" Bench Grinder M1051 Breakdown �� �� �� �� �� �� � � �� � � � �� � �� �� �� �� �� � � �� �� �� � �� �� �� �� �� �� �� �� �� �� �� �� � �� �� � �� �� �� �� �� �� �� �� �� �� �� �� -16- PARTS
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PARTS M1051 6" Bench Grinder REF PART � # DESCRIPTION REF PART � # DESCRIPTION 1 XM1051001 MOTOR �BODY 29 XP6202 BALL �BEARING �6202ZZ 2 XPS05M PHLP �HD �SCR �M5-.8 � x � 8 30 XM1051030 WAVY �WASHER 3 XM1051003 STRAIN �RELIEF 31 XM1051031 BEARING �HOUSING 4 XPWRCRD110L � POWER �CORD �110V �W/PLUG 32 XM1051032 WHEEL �COVER �RH �OUTER 5 XM1051005 NAMEPLATE �LABEL 33 XM1051033 WHEEL �FLANGE 6 XM1051006 WARNING �LABEL 34 XM1051034 WHEEL �NUT �RH 7 XM1051007 SPARK �BREAKER 35 XM1051035 PAPER �DISC 8
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Warranty ® Woodstock International, Inc. warrants all SHOP FOX machinery to be free of defects from work- manship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. ® Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX