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models t10493, t10494, t10495
4", 5" & 6" angle grinders
oWner's manual
(For models manufactured since 10/11)
t10493
t10494 & t10495
Copyright © oCtober, 2011 by grizzly industrial, inC.
Warning: no portion of this manual may be reproduced in any shape
or form Without the Written approval of grizzly industrial, inc.
#Kn14446 printed in China
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to
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section 1: safety For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazard- ous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention meas
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safety instructions for power tools (continued) maintain tools W ith care . al Ways use safety glasses . also use a face or dust mask if cutting Keep tools lubricated and clean for best and safest performance. Follow operation is dusty. everyday eyeglasses only have impact resistant lenses, they instructions for lubricating and changing accessories. are not safety glasses. Wear proper apparel . d o not Wear approved hearing protection . always wear hearing wear loose clothing, gloves,
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additional safety instructions for angle grinders eye protection . g rinding causes Wheel flanges . o nly use the small particles to become airborne at a flanges included with the tool when high rate of speed. al Ways wear safety mounting wheels. o ther flanges may not glasses when using this tool. properly secure the wheel and cause an accident. crac Ked Wheel . Cracked wheels may break and fly apart during operation. fire /eXplosion hazard . g rinders inspect wheels for damage before ea
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section 2: introduction f oreword contact info We are proud to offer this manual with your We stand behind our tools. if you have new tool! We've made every effort to be any service questions, parts requests or exact with the instructions, specifications, general questions about the tool, please drawings, and photographs of the tool we call or write us at the location listed used when writing this manual. h owever, below. sometimes we still make an occasional g rizzly industrial, inc. mista
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specifications model t 10493 t 10494 t 10495 specifications Motor 120V 120V 120V amps 5.2 7.5 7.5 rp M 10,500 8,800 8,800 5 7 7 Wheel s ize 4", ⁄8" bore 5", ⁄8" bore 6", ⁄8" bore 3 5 5 s pindle s ize ⁄8"-16 ⁄8"-11 ⁄8"-11 Weight 4.3 lbs. 6.4 lbs. 6.4 lbs. plug ne Ma 1-15p, ne Ma 1-15p, ne Ma 1-15p, polarized polarized polarized identification on/oFF sliding button handle spindle lock brush Cover button Wheel guard Wheel figure 1. t10493 grinder and component identification. handle on/oFF spi
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section 3: setup unpacking inventory t his tool was carefully packaged for safe b transportation. r emove the packaging materials from around the tool and inspect a C it. if you discover any damage, please immediately call Customer Service at (570) 546-9663 for advice. d s ave the containers and all packing F materials for possible inspection by the e carrier or its agent. o therwise, filing a freight claim can be difficult. figure 3. inventory contents. description Qty When you are comp
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assembly a lways consider the position of the wheel guard when installing the adjusting the Wheel guard handle. never operate the grinder t he wheel guards can be adjusted with the handle installed toward the for maximum safety during grinding open face of the guard. t his could operations. lead to injury. t o adjust the guard: installing the handle 1. remove the wheel and both flanges. t hese angle g rinders include a handle and mounting holes for different handle 2. loosen the three
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connecting power power c onnection 1. turn the tool power switch oFF. 2. insert the power cord plug into a match- polarized plug requirements ing power supply receptacle. the tool is t his grinder is equipped with a 16aWg now connected to the power source power cord and typical 1-15 polarized (see figure 7). plug. t his plug may only be inserted into a typical grounded receptacle (outlet) one way. do not attempt to force it into the receptacle. ensure that the plug is fully inserted befo
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4. Make sure you have read and t est r un understand the safety instructions at the beginning of the manual and that the grinder is setup properly. once assembly is complete and a grinding wheel is installed (see installing/changing 5. Connect the grinder to power, as shown grinding Wheel on page 16 for detailed on page 8. For Model t10493 proceed to step 6; for Models t10494 and instructions), test run the grinder to make t10495 skip to step 7. sure it runs properly and is ready for
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section 4: operations using the angle grinder r ead and understand all safety instructions in this manual before starting. always test on a scrap piece of material similar to the workpiece. t rial and error is often the best way to determine the ideal setup. t his tool presents serious injury t o use the angle grinder: hazards to untrained users. r ead through this entire manual to 1. if the workpiece is not completely stable become familiar with the controls on its own, make sure it i
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section 5: accessories h 0736—shop f ox® safety g lasses t20928—nuisance dust mask h7194—bifocal safety g lasses 1.5 t21767—smart mask g7870—half mask respirator: h7195—bifocal safety g lasses 2.0 oil / organic vapor h7196—bifocal safety g lasses 2.5 g7871—particulate filter t 20502—f ace shield c rown protector g7872—filter retainer t 20503—f ace shield Window g7866—particulate respirator t 20451—"Kirova" c lear safety g lasses g7867—particulate respirator w/valve t 20452—"Kirova
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zirconia flap discs type 27 grinding Wheels t hese high density zirconia Flap d iscs t hese grinding wheels will make quick 1 are made of overlapping cloth backed work of grinding jobs. t he ⁄8" wheels sandpaper segments that are designed work great for notching and light cut-off to wear away, constantly exposing fresh operations, while the 1/4" wheels can grains. zirconia grit provides up to 3 times handle your toughest work. faster material removal than resin fiber for model t10493 discs
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section 6: maintenance regular maintenance t hese procedures should be done before and after each use: • Check the wheel before each use to ensure no cracks and chips are present, eye inJury hazard ! Wear safety goggles with full eye and that wheel size is sufficient to protection from all sides when safely grind. using or servicing this grinder. Note: To avoid property damage, the size of the wheel should be large enough to prevent the outer flange from coming into contact with the wo
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section 7: service t roubleshooting important : t ool repairs must be completed by a qualified service person. symptom possible cause solution Motor does not 1. the tool is not getting power. 1. Check power connection. run. 2. Carbon brushes are worn 2. replace both carbon brushes out and need to be replaced. (see page 15). g rinder becomes 1. the motor has overheated. 1. allow the grinder to run idle for hot or burning about two minutes to cool off. smell comes from 2. debris has entered the
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2. With the #2 flat head screwdriver, c hanging motor release the tension on the flat coil brushes spring that holds the carbon brush in place, as shown in figure 17. t hese grinders use carbon brushes that wear out over time and need replacing. t ools needed Qty phillips head screwdriver #2 ................... 1 Flat head screwdriver #2 ......................... 1 t o inspect/change the carbon brushes: 1. remove the brush covers, as shown in figure 17. release spring tension. figures 15
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3. r emove the outer flange and old installing/changing wheel. g rinding Wheels 4. install the new wheel. t hese angle g rinders use t ype 27 grinding 5. replace the outer flange and tighten wheels. r efer to specifications on page it while depressing the spindle lock 5 to match the grinder to the proper wheel. button. see a ccessories on page 11 for wheel options. note: The inner flange can unseat once the wheel is removed. Be sure the alignment keys of the inner flange seat properly
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section 8: parts t 10494 & t 10495 main breakdown 48 47 49 52 50 38 51 34 1 54 53 2 39 55 46 3 40 44 56 43 42 5 4 57 37 6 7 31 8 36 9 32 33 10 11 12 30 34 27 13 14 15 29 16 28 17 19 26 18 27 20 33 21 25 17 22 18 24 Parts breakdown provided for reference only. Not all parts shown are available for purchase. t10493, t10494 & t10495 (Mfg since 10/11) -17-
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t 10494 & t 10495 main parts l ist REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PT10494001 BRAKING PIN BUTTON 28 PT10494028 LEFT HANDLE 2 PT10494002 COMPRESSION SPRING 29 PT10494029 ON/OFF SWITCH FA4-02B 3 PT10446003 NEEDLE BEARING HK0810 30 PT10494030 CABLE CLAMP 4 PT10494004 GEAR HOUSING 31 PT10494031 RIGHT HANDLE 5 PT10494005 BRAKING PIN 32 PT10494032 RIGHT BRUSH COVER 6 P608ZZ BALL BEARING 608ZZ 33 PHTEK5M TAP SCREW M4 X 12 7 PT10494007 O-RING 34 PHTEK1M TAP SCREW M3.5 X 12 8 PR01M EXT
