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MODEL
G0596-99
INDUSTRIAL BENCH GRINDER
OWNER'S MANUAL
Copyright © JANUAry , 2006 By g rizzly iNd Ustri Al, iNC. r EVis Ed o Cto BEr, 2009 (B l )
WARNING: NO pORTION Of THIS MANUAL MAy BE REpRODUCED IN ANy SHApE
OR fORM WITHOUT THE WRITTEN AppROvAL Of G RIzz Ly INDUSTRIAL, INC.
(For mod Els m ANUFACt Ur Ed si NCE 3/06) #pC7907 pri Nt Ed i N tA iWAN
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Table of Contents INTRODUCTION ............................................................................................................................... 2 manual Accuracy ........................................................................................................................ 2 Contact info ................................................................................................................................ 2 identification .........................................
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INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual www.grizzly.com -2- model g 0596-99 (mfg. since 3/06)
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Machine Specfications Customer service #: (570) 546-9663 • t o o rder Call: (800) 523-4777 • Fax #: (800) 438-5901 Model G0596-99 G0596 G0597 G0598 G0599 1 motor hp 1 1 ⁄2 2 3 Voltage/phase 110, 1-ph 220V, 1-ph 220V, 1-ph 220V, 3-ph Amps 14A 8.5A 12A 10A rpm 1800 1800 1200 1200 1 1 1 Wheel size 8 x 1 x 1" 10 x 1 x 1" 12 x 1 ⁄2 x 1 ⁄4" 12 x 2 x 1 ⁄4" Wheel type type 1 type 1 type 1 type 1 1 1 Arbor size 1" 1" 1 ⁄4" 1 ⁄4" 1 1 height 18 ⁄2" 18 ⁄2" 22" 22" Width 24" 24" 30" 30" 1 depth 16" 17 ⁄2" 19
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicat
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 16. REMOVE CHUCK KEYS OR ADJUSTING ERLY SUPERVISED PERSONNEL TO TOOLS. OPERATE MACHINERY. 17. DAMAGED MACHINERY. 8. KEEP CHILDREN/VISITORS AWAY. 18. DO NOT FORCE MACHINERY. 9. UNATTENDED OPERATION. 19. SECURE WORKPIECE. OFF 10. DO NOT USE IN DANGE
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Additional Safety for Grinders 1. EyE pROTECTION. grinding ejects small 7. LUNG pROTECTION. grinding produces particles at a high rate of speed. AlWAys hazardous dust, which may cause long- wear safety glasses when using this term respiratory problems. Always wear a machine. Niosh–approved dust mask or respirator when grinding. 2. MOUNTING TO BENCH/STAND. An unse- cured grinder may become dangerously 8. SIDE GRINDING. grinding on the side of out of control during operation. make sure wheels
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SECTION 2: CIRCUIT REQUIREMENTS plug Type power Connection With the exception of the g 0596, the cord set enclosed does not have a plug as the style of plug you require will depend upon the type of service you currently have or plan to install. We recom- mend using the following plugs for your machine Serious personal injury could occur if you on a dedicated circuit only (see figures 1–?? for connect the machine to the power source examples): before you have completed the set up pro- cess
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Grounding Extension Cords We do not recommend the use of extension cords. in the event of an electrical short, grounding reduces the risk of electric shock. t he grounding instead, arrange the placement of your equipment wire in the power cord must be properly connect- and the installed wiring to eliminate the need for ed to the grounding prong on the plug; likewise, extension cords. the outlet must be properly installed and ground- ed. All electrical connections must be made in if you find
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SECTION 3: SET Up Set Up Safety Items Needed for Set Up This machine presents t he following items are needed to complete the serious injury hazards set up process, but are not included with your to untrained users. Read machine: through this entire manu- al to become familiar with Description Qty the controls and opera- • Wrench or socket 12mm ............................ 1 tions before starting the • Wrench or socket 8mm .............................. 1 machine! • safety glasses (for e
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Inventory Mounting mount the grinder on the optional h7834 stand After all the parts have been removed from the (see page 17), or a workbench that is sturdy box you should have the following items: enough to hold the weight of the machine and any downward pressure that may be applied dur- Box 1: Qty ing operation. A. g rinder ....................................................... 1 B. Wrench 38mm (g 0596/g 0597) .................. 1 the stand or workbench should be level, rigid, C. Wrenc
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Dust Collection Test Run the test run ensures that the grinder and grinder wheels were not damaged during shipping. DO NOT operate the Model G0596-99 without To test run the grinder: an adequate dust collection system. This grinder creates substantial amounts of dust 1. review and understand all grinder safety while operating. f ailure to use a dust collec- information. tion system can result in short and long-term respiratory illness. 2. remove the wheels and closely inspect the overall
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Hardware Recognition Chart -12- model g 0596-99 (mfg. since 3/06)
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SECTION 4: OpERATIONS Operation Safety Grinding Tips t he grinder is a safe tool when used properly. in addition to the safety instructions in this manual, the most important safety consideration is to use Damage to your eyes, lungs, and ears could common sense at all times. What may be okay in result from using this machine without prop- one situation, may not be safe in another. er protective gear. Always wear safety glass- es with face shield, a respirator, and hearing Here are some ti
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Wheel Care Wheel Selection your safety when grinding depends, on a large the model g0596/g0597 only accepts type 1 part, on the condition of the wheel during grind- wheels with a 1" bore. the model g0598/g0599 1 ing. A wheel in poor condition presents the possi- only accepts type 1 wheels with a 1 ⁄4" bore. bility of breaking apart during rotation and injuring the operator and others in the area. Aluminum oxide and silicon carbide wheels are marked in a somewhat uniform manner by all the H
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4. An undamaged wheel will emit a clear metal- Wheel Inspection lic ring or “ping” sound in each of these spots. A damaged wheel will respond with a dull thud that has no clear tone. Before mounting a new grinding wheel, it must be inspected. do not assume that a wheel is in 5. if you determine from the ring test that the sound condition just because it is new—often wheel is damaged, do Not use it! damage can occur in shipping, with age, or with exposure to moisture. Wheel Dressing Firs
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Wheel Replacement ALWAyS visually inspect and perform a “ring test” on a wheel before assembly. DO NOT use damaged wheels! the wheel guard must be removed in order to mount or dismount a grinding wheel. figure 6. Assembly order for wheel installation. To replace a grinding wheel: 1. UNplUg thE griNdEr! Arbor Nut 2. remove the wheel guard. 3. Use a wrench on the arbor nut. hold the wheel from turning with your other hand. Note that the wheel
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ACCEssoriEs SECTION 5: ACCESSORIES 1 Model H7834—34 ⁄2" Stand for Industrial G0596 Replacement Wheels Bench Grinders. Model H8880—8 x 1 x 1" Al Oxide 24 Grit Model H8881—8 x 1 x 1" Al Oxide 36 Grit G0597 Replacement Wheels Model H8882—10 x 1 x 1" Al Oxide 24 Grit Model H8883—10 x 1 x 1" Al Oxide 36 Grit G0598 Replacement Wheels 1 1 Model H8884—12 x 1 ⁄2 x 1 ⁄4" Al Oxide 24 Grit 1 1 Model H8885—12 x 1 ⁄2 x 1 ⁄4" Al Oxide 36 Grit G0599 Replacement Wheels 1 Model H8886—12 x 2 x 1 ⁄4" Al Oxide 24 G
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SECTION 6: SERvICE r eview the troubleshooting and procedures in this section to fix your machine if a problem develops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our t echnical s upport at (570) 546-9663. Troubleshooting Motor & Electrical symptom possible Cause possible solution motor will not start. 1. low voltage. 1. Check power line for proper voltage. 2. open circuit in motor or loose connections. 2. inspect all lead connections on mot
