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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:40 AM Page 1
IMPORTANT: IMPORTANT : IMPORTANTE:
Read Before Using Lire avant usage Leer antes de usar
Operating/Safety Instructions
Consignes de fonctionnement/sécurité
Instrucciones de funcionamiento y seguridad
100
200
3000
P.O. Box 1468 Racine, Wisconsin 53401
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:40 AM Page 2 General Power Tool Safety Warnings Read all safety warnings and all instructions. Failure to follow the warnings WARNING ! and instructions may result in electric shock, fire and/or serious injury. SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. power tool. Do not use a power tool while Wor
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:40 AM Page 3 Disconnect the plug from the power source Keep cutting tools sharp and clean. Properly and/or the battery pack from the power tool maintained cutting tools with sharp cutting before making any adjustments, changing edges are less likely to bind and are easier to accessories, or storing power tools. Such control. preventive safety measures reduce the risk of Use the power tool, accessories and tool starting the power tool accid
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:40 AM Page 4 Safety Rules for Rotary Tools - (cont.) spinning wire brush away from you. Small edge may grab the material causing loss of particles and tiny wire fragments may be control of the cutter. discharged at high velocity during the Avoid bouncing and snagging the wheel, “cleaning” action with these brushes and may especially when working corners, sharp become imbedded in your skin. Bristles or edges etc. This can cause loss of cont
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:40 AM Page 5 When using the steel saws, cut off wheels, control resulting in serious in jury. Your second high speed cutters or tungsten carbide hand should be used to steady and guide the cutters, always have the work secure ly hand holding the tool. When a cutoff wheel clamped. Never attempt to hold the work grabs, the wheel itself usually breaks. When with one hand while using any of these the steel saw, high speed cutters or tungsten a
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:40 AM Page 6 Symbols IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer. Symbol Name Designation/Explanation V Volts Voltage (potential) A Amperes Current Hz Hertz Frequency (cycles per second) W Watt Power kg Kilograms Weight min Minutes Time s Seconds Time Diameter Size of drill bits, gri
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This symbol designates that this tool is listed by Underwriters Laboratories, to United States and Canadian Standards. DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:40 AM Page 7 Symbols (continued) IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer. This symbol designates that this tool is listed by Underwriters Laboratories. This symb
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:40 AM Page 8 Functional Description and Specifications Disconnect the plug from the power source before making any ! WARNING assembly, adjustments or changing accessories. Such preventive safety measures reduce the risk of starting the tool accidentally. Models 100 & 200 SWITCH High Speed Rotary Tools (100 SINGLE SPEED) (200 TWO SPEED) HANGER SHAFT LOCK BUTTON HOUSING CAP CORD COLLET COLLET NUT VENTILATION OPENINGS VENTILATION BRUSH COVER
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:40 AM Page 9 Assembly Always unplug Rotary Tool before changing accessories, changing collets ! WARNING or servicing your Rotary Tool. EZ TWIST™ SHAFT INTEGRATED LOCK WRENCH/NOSE BUTTON CAP COLLET COLLET COLLET WRENCH NUT NUT TO TO TO TO TIGHTEN LOOSEN LOOSEN TIGHTEN COLLET NUT — To loosen, first press shaft is gripped by the collet. Avoid excessive lock button and rotate the shaft by hand until tightening of the collet nut when there i
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:40 AM Page 10 BALANCING ACCESSORIES — For precision before each use, with the wheel point secured in work, it is important that all accessories be in the collet, turn on the Rotary Tool and run the good balance (much the same as the tires on 415 Dressing Stone lightly against the revolving your automobile). To true up or balance an wheel point. This removes high spots and trues accessory, slightly loosen collet nut and give the up the whee
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:40 AM Page 11 Accessories can be damaged during handling, etc.) to begin. Con centrate on guiding the tool and can fly apart as they come up to speed. over the work using very little pressure from This is not common, but it does happen. your hand. Allow the accessory to do the work. Practice on scrap materials first to see how the Usually, it is best to make a series of passes Rotary Tool's high speed action performs. with the tool rather
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:40 AM Page 12 both the correct acces sory and the The point to remember is this: You can do the optimum speed at a glance. great majority of work with the single speed at its regular speed of 35,000 RPM. But for The speed of Rotary Tool is controlled by certain materials and types of work, you need setting this indicator on the housing. slower speeds — which is the reason the variable speed models are available. To aid you in determining t
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:40 AM Page 13 Maintenance Information To continue using the tool Service ! CAUTION in this condition will Preventive maintenance ! WARNING permanently damage your tool. per formed by unauthorized per son n el may result in misplacing of Follow these steps to check/change the rotary internal wires and components which could tool brushes: cause serious hazard. We recommend that 1. With the power cord unplugged, place the all tool service
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:40 AM Page 14 BEARINGS Ventilation openings and switch levers must be Models 100, 200 & 3000 have double ball kept clean and free of foreign matter. Do not bearing construction. Under normal use they at tempt to clean by inserting pointed objects will not require lubrication. through openings. Cleaning Certain cleaning agents and ! CAUTION solv ents damage plastic To avoid accidents always ! WARNING parts. Some of these are: gasoline, car
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:40 AM Page 15 wheels, sanding discs and polishing wheels. 1/8" shank. Screw Mandrel N° 401 This is a screw mandrel used with the felt polishing tip and felt polishing wheels. 1/8" shank. EZ Lock Mandrel N° 402 The Dremel EZ Lock makes accessory changes easy as PULL - TWIST - RELEASE. Small Screw Mandrel N° 402 The one-piece mandrel design simplifies the This is a mandrel with a small screw at its tip, process of changing cutting wheels and
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:41 AM Page 16 Dremel Accessories (Cont.) 3. Apply the brush to the work in such a way that as much of the brush face as possible is in full contact with the work. Applying the side or edge of the brush to the work will result in wire breakage and shortened brush life. Wire Brushes CORRECT: Three different shapes of wire brushes are Wire tips doing the work. available. For best results wire brushes should be used at speeds not greater than
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:41 AM Page 17 Dremel Accessories (Cont.) operations. Use them for cutting off frozen bolt heads and nuts, or to reslot a screw head which has become so damaged that the Sanding Accessories screwdriver won’t work in it. Fine for cutting Sanding discs in fine, medium and coarse BX cable, small rods, tubing, cable and cutting grades are made to fit mandrel No. 402. They rectangular holes in sheet metal. can be used for nearly any small sandin
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:41 AM Page 18 Mandrel No. 401 is used with the felt down straight on the screw Mandrel, and be polishing tip and wheels. Thread the tip on to turned all the way to the collar. the screw carefully. The felt tip must thread Mandrel N° 402 has a small screw at its tip, maximum, are best for most work, including and is used with emery cutting wheels and cutting steel. Which is shown here. sanding discs. Higher speeds, usually To replace a ban
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:41 AM Page 19 Speed Settings * Speed for light cuts; Caution - burning on deep grooves. • Depending on cutting direction relative to grain. Not all speed settings can be achieved on 100 and 200 series tool. For certain applications, a variable speed tool is required. 2 = 5,000 - 8,000 RPM's 4 = 9,000 - 15,000 RPM's 6 = 16,000 - 21,000 RPM’s 8 = 22,000 - 27,000 RPM’s 10 = 28,000 - 32,000 RPM’s High Speed Cutters Catalog Soft Hard
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DM 2610015339 05-11:DM 2610015339 05-11.qxp 5/12/11 9:41 AM Page 20 Speed Settings (Continued) * Speed for light cuts; Caution - burning on deep grooves. • Depending on cutting direction relative to grain. Not all speed settings can be achieved on 100 and 200 series tool. For certain applications, a variable speed tool is required. 2 = 5,000 - 8,000 RPM's 4 = 9,000 - 15,000 RPM's 6 = 16,000 - 21,000 RPM’s 8 = 22,000 - 27,000 RPM’s 10 = 28,000 - 32,000 RPM’s Tungsten Carbide Cutters
