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Operators Manual
ICRAFTSMRN+I
6.5 Horsepower
2500 PSI
2.5 GPM
HIGH PRESSURE WASHER
CLEANING SYSTEM
Model No. 580.768040
HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CT)
• Safety
CAUTION:
Before using this product, read this • Assembly
manual and follow all its Safety Rules
• Operation
and Operating Instructions.
• Maintenance
• Parts
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.condcmftsman
Part No. 133610 Draft 2 (4/5/99) Printed in _e U.S.A.
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Warranty . _.. ............................ 2 Storage ................................ 14 .Safe ty-Jp_tmetier s-=. -:-; .................... 2-3 TroubleShooting ......................... 15 A_embl_ ............................... 4 Replacements parts .................... 17-25 Ooeration ............................. 5-9 Emissions Warranty .................... 26--27 Maintenance ......................... 10-13 How to order parts and request sennce .................... Back page LIMITED ONE YEAR W
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Never use a spray gun which does not have a • Operate engine only.at govemed speed. Running trigger lock or tdgger guard in place and in the engine at excess=ve speeds increases the working order. hazard of personal injury. Do not tamper with parts which may increase or decrease the governed Use a respirator or mask whenever there is a speed. chanci_ that vapors may be inhaled. Read all instructions with the mask so you are certain the • Do not wear loose clothing, jewelry or anything mask will
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CARTON CONTENTS • Roll the cleaning system out the open end of the carton; The following parts are shipped loose with your • Check carton for additional loose pads. cleaning system: • Main Unit -- Cleaning system with wheels, HOW TO SET UP YOUR CLEANING chemical tanks, guide handle. SYSTEM • High Pressure Hose (already connected to pump) • Parts Box (which includes items listed below) For the most part, your Craftsman High Pressure • Spray Gun Cleaning System has been assembled at the factory. •
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KNOWYOUR HIGH CLEANING SYSTEM Read this owner's manual and safety rules before operating you1"cleaning system. Compare the illustrations with your cleaning system to familiarize yourself with the locations of various controls and adjustments. Spray Gun Detergent and Chemical Reservoir Tanks with Filter and Baffle Adjustable Nozzle High Pressure Hose Air Filter Dial-A-Cleaner TM Selector Knob Oil Fill Cap Pressure Pump CommandTM Oil Fill Cap - Fill engine with oil here. See page 8 for Adjustable
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HOW TO USE YOUR CLEANING For most effective cleaning, keep spray nozzle between 8 to 24 inches away from cleaning SYSTEM surface. Read these instructions and leam how to use your Damage to the surface may occur if you get spray cleaning system before you attempt to start your nozzle too close to it. cleaning system. If you have any problems operating your cleaning system, please call the pressure washer Cleaning With The Adjustable Nozzle and helpline at 1-800222-3136. Applying Chemical IMPORTAN
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Connect garden hose to water inlet (see TO After you have applied detergent, scour the surface START CLEANING SYSTEM on page 8), check with the high pressure water stream and then rinse it that high pressure hose is connected to spray gun clean, as follows: and pump (see ASSEMBLY on page 4), and start Pull adjustable nozzle backward until it snaps to get engine, high pressure mode. Chemical will not flow when in the high pressure mode. Hose Here " 'AII J\I desiredAdjust PressUrewater pressure.C°
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BEFORE STARTING THE CLEANING WARNING! Do not oven'illthe fuel tank. SYSTEM Always leave room for expansion. To operatethe engineyouwillneedto dothe following: ,_ C'AUTION! Experience indicates that alcohol blended fuels (called gasohol or using ethanol Add Engine Oil or methanol) can attract moisture which leads to Only use high quality detergent oil rated with API separation and formation of acids during service classification SF, SG or SH. Select the oil's storage. Acidic gas can damage the fu
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Engage the safety latch on the spray gun. Note: The Pressure Command TM may be placed in any position dudng starting or operation. Attach adjustable nozzle extension onto spray gun. Move choke lever to "CHOKE" position. control from one position to the next until it is in the "Run'position. Disengage the spray gun safety latch. i hen the engine starts, gradually move the choke OW TO STOP YOUR CLEANING SYSTEM \ Move the engine control switch to the "OFF" position. Note: If restarting a warm engin
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Maintenance Schedule Follow the houdy or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below. I 100 Hours or I Maintenance Operation eefot_eseEaCh Hours or i 50 Hours or Every Season r Season I Every Season / Check/Clean water inlet screen I X* Check highpressure hose X Checl
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. Place the in-line filter screen into the threaded end BEFORE EACH USE of the lance. Direction does not matter. Push the • Check water inlet Screen for damage. screen in with the eraser end of a pencil until it • Check high pressure hose for leaks. rests flat at the bottom of the opening. Take care to not bend the screen. • Check chemical tanks and filters for damage. 4. Place the o-ring into the recess. Push the o-ring • Check gun and wand assembly for leaks. snugly against the in-line filter
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• 2 O-rings, yellow, (pin B2264) for the ends of the high pressure hose. Insert wire into nozzle and turn back and forth to clear obstruction. Remove additional debris by back flushing water supply through wand. Back flush between 30 to 60 seconds. Turn wand to stream spray and move nozzle from low to high pressure while flushing. Please match carefully to assure proper o-ring usage. Note: The above two o-rings are close in size. . garden hose connector. i 1 rubber washer (p/n B2385) for the ins
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ENGINE MAINTENANCE Maintenance, replacement or repair of the emission control devices and systems may be performed by any non-road engine repair establishment or individual. Checking Oil Level Oil level shouldbe checkedpriorto eachuse or at leastevery 8 hoursof operation.Keep oillevel maintained. Wash pre-cleaner in liquid detergent and water. Changing Oil Squeeze dry in e clean cloth and allow to dry Change engine oil after the first 5 hours and every 50 thoroughly. DO NOT oil pre--cleaner. hou
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AFTER EACH USE • Flush t_le chemical system by selecting a tank and run the cleaning system with nozzle in low pressure Water should not remain in the unit for long periods of mode. Flush until each tank is empty, then switch time. Sediments of minerals can deposit on pump the selector knob to the next tank. The last tank to parts and "freeze" pump action. Follow these be emptied must be the System Rinse tank. procedures after every use: • Connect a 3-fcot section of garden hose to the inlet • F
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CORRECTION CAUSE PROBLEM p Pullnozzle backwardfor high 1. Nozzle in low pressuremode- 1. Pumphas following problems: preseuremode. failureto producepressure,or Clear inlet 2. Water inletis blocked. 2. erraticpressure,chattering,loseof Provideadequatewaterflow at 3. Inadequatewater supply 3. pressure,lowwater volume. least3 gem. Straighteninlethose, patchleak. 4. Inlet hose is kinked or leaking 4. Replace/ cleanwater inlet 5. Cloggedwater inlet screen. 5. screen. 6. Water supplyis over 140t'F. 6.
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Briggs & Stratton 6.5HP Model # 121412-0148-E1 529 J 411 15 654_ 20 21 _lr REQUIRES SPECIAl-TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 743 I 1019 LABELKIT I 17
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Briggs & Stratton 6.SHP Model # 121412-0148-E1 967 535 190A 161 18
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Briggs & Stratton 6.5HP Model # 121412-0148-E1 1033 VALVE OVERHAUL KIT 456 lO_V_ _ _ I 1033LABEL KIT-EMISSIONS I 363 _ 23 55 10051 305_' 19
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Briggs & Stratton 6.5HP Model!# 121412-0148-E1 Description P_0[L_ Item Kit _ _ ttem K__" 805857 Insert-Gdp 1 690045 Cylinder Assembly 59 715257 Gdp-Starter Rope 2 399269 Bushing/Seal Kit 60 692608 Screw (Rewind Starter) 3 A 299819 Seal-Oil 65 94904 Screw (Rewind Starter) 5 693643 Head-Cylinder 65A 94098 Screw (-rhrottle Valve) 7 All 273489 Gasket-Cylinder Head 95 Shaft-Throttle 693412 11 693647 Tube-Breather 97 396185 Kit-idle Speed 12 • 692549 Gasket-Crankcase 98 493280 Kit-Idle Speed 13 95049