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308–501
INSTRUCTIONS-PARTS LIST
Rev A
Supersedes
801–642 &
This manual contains IMPORTANT
801–643
WARNINGS and INSTRUCTIONS READ
AND RETAIN FOR REFERENCE
HYDRA-CLEAN 2245, 3035, 3040
Pressure Washer
P/N 800–062, Series B
P/N 800–063, Series B
2200 psi (152 bar) OPERATING PRESSURE
2600 psi (179 bar) MAXIMUM WORKING PRESSURE
P/N 800–065, Series C
P/N 800–335, Series A
3000 psi (207 bar) OPERATING PRESSURE
3400 psi (234 bar) MAXIMUM WORKING PRESSURE
GRACO INC. P.O. Box 1441 MINNEAPOLIS, MN 5544
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WARNING HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY. FOR PROFESSIONAL USE ONLY. OBSERVE ALL WARNINGS. Read and understand all instruction manuals before operating equipment. FLUID INJECTION HAZARD General Safety Pressure Relief Procedure This pressure washer generates very high fluid pressure. To reduce the risk of serious bodily injury, including fluid Spray from the gun, leaks or ruptured components can injection and splashing in the eyes, or on the skin, always inject fluid through your sk
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EQUIPMENT MISUSE HAZARD General Safety System Pressure Any misuse of the pressure washer or accessories, such This sprayer can develop high operating pressures. Be as overpressurizing, modifying parts, using incompatible sure that all spray equipment and accessories are rated chemicals and fluids, or using worn or damaged parts, to withstand the maximum working pressure of this can cause them to rupture and result in fluid injection, sprayer. DO NOT exceed the maximum working splashing in the ey
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MOVING PARTS HAZARD Moving parts can pinch or amputate fingers or other body Pressure Relief Procedure before checking or parts. KEEP CLEAR of moving parts when starting or servicing the pressure washer to prevent discharging operating the pressure washer. high pressure fluid from the gun. NEVER operate the pressure washer without all guards and interlocks installed and functioning. Follow the TERMS WARNING: Alerts user to avoid or correct conditions NOTE: Identifies helpful procedures and info
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INSTALLATION TEE HANDLE (3040 ONLY) HIGH PRESSURE HOSE HOSE RACK CONNECTION SPRAY GUN SPRAY HOSE INLET WATER CONNECTION 3/4” GARDEN HOSE Figure 1 Check for Shipping Damage Connect to Water Supply The unit should be checked for any damage that may CAUTION have occurred in shipping. Any damage should be noted Before attaching to the water supply , check and the carrier notified immediately. your local plumbing code regarding cross– connection to the water supply . A backflow Set Up preventer P/
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STARTUP Use this procedure whenever starting the pressure If the engine is cold, completely close the engine to help insure that the unit is ready to operate and Grasp the starter rope, brace one foot on the washer choke. starting is done safely. pressure washer chassis and pull rope rapidly and firmly. Continue holding the rope as it returns. Pull and return the rope until the engine starts. In cool 1. Check oil levels. weather, the choke may have to be kept closed for 10 to 30 seconds before
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Trigger Safety Latch Installing and Changing Spray Tips WARNING WARNING To reduce the risk of serious bodily injury , To reduce the risk of serious bodily injury , including fluid injection or splashing in the eyes including fluid injection, splashing in the eyes or or onto the skin, use extreme caution when on the skin, ALWAYS engage the trigger safety changing spray tips. ALWAYS follow the latch whenever spraying stops, even for a procedure below. moment. In the engaged position, the trigger s
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SHUTDOWN, FLUSHING AND STORAGE 1. If the pressure washer will be exposed to freezing WARNING temperatures, drain all water out of the pump. If it PRESSURE RELIEF PROCEDURE must be stored in freezing temperatures, flush the To reduce the risk of serious bodily injury , unit with a 50% anti–freeze solution. Relieve including fluid injection and splashing in the pressure. Flush the pressure washer before using it eyes, or on the skin, always follow this again to remove the anti–freeze. procedure wh
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TROUBLESHOOTING CHART WARNING To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin or injury from moving parts, always follow the Pressure Relief Procedure Warning before proceeding. CAUSE SOLUTION PROBLEM Engine will not start No gasoline in fuel tank or carburetor. Fill the tank with gasoline, open fuel shut off valve. or is hard to start Check fuel line and carburetor. Low oil (on units with low oil sensor). Add to proper level. Start/St
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PARTS DRAWING 800–062 & 800–063 Hydra–Clean 2245 Pressure Washer 51 1 52 51 52 1 8 0 61 49 69 66 61 74 73 69 66 53 42 49 2 48 45 66 46 69 41 47 60 69 79 57 44 26 43 23 25 28 27 30 29 24 66 4 31 69 3 58 18 32 50 71 76 69 33 66 39 71 66 69 66 57 36 54 78 35 82 34 55 77 67 70 64 6 66 66 69 62 69 66 17 37 5 71 69 38 65 71 81 68 11 63 21 75 7 12 72 22 81 16 13 20 56 14 15 10 19 9 8
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PARTS LIST 800–062 & 800–063 Hydra–Clean 2245 Pressure Washer REF PART REF PART NO. NO. DESCRIPTION QTY NO. NO. DESCRIPTION QTY 1 801–494 ENGINE, 11 HP, Briggs & 45 801–896 PULLEY, Engine 1 Stratton I/C (For 800–063 only) 1 46 801–898 HUB, Engine (For 800–063 only) 1 801–283 ENGINE, 11 HP, Wisconsin 801–376 HUB, Engine (For 800–062 only) 1 Robin (For 800–062 only) 1 47 801–137 KEY 1 2 800–326 PUMP ASSEMBLY, 2200 psi 48 801–285 BELT, Drive (For 800–063 only) 2 (see page 18) 1 801–003 BELT, Dr
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PARTS DRAWING 800–065 Hydra–Clean 3035 Pressure Washer 51 52 1 61 69 66 74 61 73 69 66 53 42 49 2 48 45 66 46 69 41 47 60 69 79 57 44 26 43 23 25 28 27 30 29 24 66 4 31 69 3 58 18 32 50 71 76 69 33 66 39 40 71 66 69 66 57 36 54 78 35 82 34 55 77 67 70 64 6 66 69 66 62 69 66 17 37 5 71 69 38 65 71 81 68 11 63 21 75 7 12 72 22 81 16 13 20 56 14 15 10 19 9 8
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PARTS LIST 800–065 Hydra–Clean 3035 Pressure Washer REF PART REF PART NO. NO. DESCRIPTION QTY NO. NO. DESCRIPTION QTY 1 801–283 ENGINE, 11 HP, Wisconsin 44 801–135 HUB, Pump 1 Robin 1 45 801–911 PULLEY, Engine 1 2 800–327 PUMP ASSEMBLY, 3000 psi 46 801–376 HUB, Engine 1 (see page 14) 1 47 801–137 KEY 1 3 800–067 CHASSIS 1 48 801–003 BELT, Drive 2 4 801–539 BUMPER 1 49 803–076 BUMPER, Rubber 2 5 801–541 HANDLE 1 50 801–543 LABEL, Graco 1 6 801–556 AXLE 1 51 802–363 LABEL, Caution 1 7 801–550 W
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PARTS DRAWING 800–335 Hydra–Clean 3040 Pressure Washer 1 51 52 49 59 74 61 73 69 66 53 42 2 48 45 66 46 69 41 47 60 69 79 57 44 26 43 23 25 28 27 30 29 24 66 4 31 69 3 58 18 32 50 71 76 69 33 66 39 40 71 66 69 66 57 36 54 78 35 82 34 55 77 67 70 64 6 66 69 66 62 69 66 17 37 5 71 69 38 65 71 81 68 11 63 21 75 7 12 72 22 81 16 13 20 56 14 15 10 19 9 8
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PARTS LIST 800–335 Hydra–Clean 3040 Pressure Washer REF PART REF PART NO. NO. DESCRIPTION QTY NO. NO. DESCRIPTION QTY 1 803–158 ENGINE, 11 HP, Honda 1 44 801–135 HUB, Pump 1 2 800–327 PUMP ASSEMBLY, 3000 psi 45 803–160 PULLEY, Engine 1 (see page 14) 1 46 801–898 HUB, Engine 1 3 800–067 CHASSIS 1 47 801–137 KEY 1 4 801–539 BUMPER 1 48 801–285 BELT, Drive 2 5 801–541 HANDLE 1 49 801–217 BUMPER, Rubber 1 6 801–556 AXLE 1 50 801–543 LABEL, Graco 1 7 801–550 WHEEL & TIRE ASSEMBLY2 51 802–363 LABEL,
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PARTS DRAWING 800–326 Pump Assembly, 2200 psi 800–327 Pump Assembly, 3000 psi 10 9 63 55 8 66 67 64 65 7 11 6 46 60 5 1 47 44 61 4 45 62 3 2 54 53 59 58 57 52 50 11 48 51 9 49 10 13 19 56 20 14 18 12 12 17 40 15 16 42 41 43 14 44 45 39 29 28 23 21 32 33 26 22 24 30 25 34 31 35 36 27 31 37 38
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PARTS LIST 800–326 Pump Assembly, 2200 psi 800–327 Pump Assembly, 3000 psi REF PART REF PART NO. NO. DESCRIPTION QTY NO. NO. DESCRIPTION QTY 1 801–467 MANIFOLD, 2200 psi 1 54 801–485 WASHER, Flat 1 801–647 MANIFOLD, 3000 psi 1 55 801–466 PUMP, 2200 psi 1 2 801–468 SCREW, Cap, hex hd 8 801–899 PUMP, 3000 psi 1 3 801–469 WASHER, Lock 8 56 803–083 LABEL, Keep From Freezing 1 4 O–RING 57 802–085 NIPPLE 5 SEAT, Valve 58 801–106 TEE 6 PLATE, Valve 59 800–113 FILTER 1 7 SPRING 60 801–111 NUT,
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PUMP SERVICE Servicing the Plungers WARNING To reduce the risk of serious bodily injury , NOTE: Plunger repair kit, P/N 801–474 is available to including fluid injection, splashing in the eyes or replace retainers, o–rings, washers and on the skin, or injury from moving parts, always backup rings for three cylinders. follow the Pressure Relief Procedure Warning before proceeding. 1. Loosen the plunger retaining screw five to six turns, using an M10 wrench. Push the plunger towards the crankcase
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5. Thoroughly clean the packing cavities and examine. Servicing the V–Packings NOTE: There are two types of packing kits: one is just 6. Lightly grease the packing cavities and then replace packings, the other includes the packings, the packings in the following order: head ring, rings and retainers. v–packing, intermediate ring, head ring, v–packing and packing retainer with the o–ring installed in the 1. Remove the manifold as outlined in the Pumping retainer groove. Section. CAUTION 2. Carefu
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THE GRACO WARRANTY WARRANTY AND DISCLAIMERS Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this warranty, Graco will, for a period of twenty four months from date of sale, repair or replace any part of the equipment proven defective. This warranty applies only when the equipment is installed, o
