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_/_ Owner's Manual
CRRFT$1dRN °
5.0 HORSEPOWER
2000 PSI 2.2 GPM
HIGH PRESSURE WASHER
Model No.
580.762010
PRESSURE WASHER
CUSTOMER
CAUTION: Before using this
HE.IPUNE
product, read this manual and
follow all Safety Rules and
Operating Instructions.
HOURS: Mon.- Fri. 8 a.m. to 5 p.m. (CST)
SEARS, ROEBUCK and CO., Hoffman Estates, IL 60179 U.S.A.
Pad No. 81849 Draft 0 (3/20/98)
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STORAGE ............................... 15 SAFETY RULES ............................ 3 TROUBLESHOOTING ....................... 16 ASSEMBLY .............................. 4-5 OPERATION ............................ 6-10 REPLACEMENT PARTS .................. 18-33 HOW TO ORDER PARTS .................... 34 MAINTENANCE ........................ 11-14 LIMITED ONE YEAR WARRANTY ON CRAFTSMAN HIGH PRESSURE WASHER For one year from the date of purchase, when this Craftsman High Pressure Washer is maintaine
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CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CAN+ NOT CONTACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SEI-rlNG UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER. Never move the machine by pulring on the high pressure hose. Use the handle provided on the top of the unit. read this manual and follow all Safety Keep the hose connected to machine or the spray gun ---] CAUTION: Before using this product, Rules and Operating Instructions. while th
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HOW TO SET UP YOUR PRESSURE WASHER CARTON CONTENTS The followingparts are shipped loose with your pressure For the most part, your Craftsman High PressureWasher washer. Before assembling,become familiar with each has been assembled at the factory. You must, however, attach the wireform, assemblethe spraygun andattach piece. the high pressurehose to the pump and spraygun. Check all carton contents against the listing below: • While facing the rear of the Pressure Washer, insert Main Unit: the wir
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HOW TO SET UP YOUR PRESSURE WASHER • Place assembled spray gun on holder. (continued) • Cut the fie wraps on the High Pressure Hose and connect to Spray Gun. Tighten by hand. • Remove plastic cap and connect High Pressure Hose to Pump. Tighten by hand. • Place turbo nozzle in grommet hole in base. PRE-OPERATIONAL CHECKLIST Before you operate your new high pressure washer please review the following items: • All assembly instructionshave been completed. Attach High Pressure • The high pressure ho
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KNOW YOUR HIGH PRESSURE WASHER Read this owner's manual and safety rules before operating your high pressure washer. Compare the illustrationswith your high pressure washer to familiarize yourselfwith the locationsof various controlsand adjustments. Save this manual for future reference. Spray Gun Chemical Injection Tube and Filter High Pressure Outlet Air Cleaner High Pressure Hose Choke Rod Adjustable Gas CaP Igni_on . Inlet Switch Lever -Pump (wand) Oil Pill Cap Adjustable Nozzle Starter Grip
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HOW TO USE YOUR PRESSURE WASHER • If you get the spray nozzle too close, especially using high pressure mode, you may damage the -IF YOU HAVE ANY PROBLEMS operating your cleaning surface. pressure washer, please call the pressure washer APPLYING DETERGENT AND CLEANING WITH helpline at 1-800-222-3t 36. ADJUSTABLE NOZZLE DANGER! NEVER adjust spray pattern I A IMPORTANT: Use soaps designed specifically for when spraying. NEVER put hands in front pressure washers. Household detergents could of spray
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ENGINE OPERATION WARNING Be extremely careful if you must use the pressure washer from ladder, STARTING THE ENGINE scaffolding or any other relatively unstable A • To start a cold CHOKE ROD location. Pressure in a running washer builds engine, pull the in the wand as you climb. When you press choke rod to the the trigger, the recoil from the initial spray CLOSED position. could force you to fall, or if you are too close to the cleaning surface, high pressure could • To restart a warm force you o
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BEFORE STARTING THE PRESSURE WASHER To operate the engine you will need to do the following: • Place pressure washer on a level surface. WARNING: Improperly maintainingthis engine • Place ignitionswitch lever in STOP or OFF position. couldcauseamalfunctioninwhich youcouldbe Clean area around oil fill and remove oil dipstick. serio lyiniuree. • Wipe dipstick clean. Always perform a pre-operation inspection beforeeach operationand correctany problem. • Pour oil from the enclosed bottle into the oi
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HOW TO START YOUR PRESSURE WASHER • Move Ignition Switch Lever to the ON position. Positionthe nozzle in the low pressure mode (nozzle You have assembled your high pressure washer and • slid forward) and squeeze the trigger on the spray have prepared the engine for starting. You are now ready gun to relieve the air pressure caused by tuming ON to clean your car, boat or whatever you plan to clean. the water. Water will flow out of the gun in a thin Place pressure washer in an area close enough t
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CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE HOURLY OPERATING INTERVAL SERVICE DATES FILL IN DATES AS YOU COMPLETE REGULAR SERVfCE Every 25 Every 100 Before Each Hours or Hours or MAINTENANCE TASK Use Yeady Yearly PRESSURE WASHER Check/clean water inletscreen xt on quick-connect. x Check high pressure hose. x Check detergent hose, x Check spray gun and assembly for leaks. x Purge pumpof air and contaminants. ENGINE Check oil level x x* Change engine oil. x** Service air cleaner. x Clean/replac
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BEFORE EACH USE ENGINE MAINTENANCE Check water inlet screen for damage. CHECKING OIL LEVEL • Check high pressure hose for leaks. Oil level should be checked before each use, and at least • Check detergent inlet hose and filter for damage. after every 5 hours of operation as follows: • Check gun and wand assembly for leaks. • Check the engine oil level withthe engine stopped • Purge pump of air and contaminants. and in a level position. • Check engine oil level • Remove the oil filler cap/dipstic
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CLEAN/REPLACE SPARK PLUG SERVICING THE AIR CLEANER Change the spark plug every 100 hours of operation or Your engine will not run properly and may be damaged once each year, whichever comes first. This will help if you run it with a dirty air cleaner. your engine to start easier and run better. Replace with Replace air cleaner once every 100 hours of operation NGK: BPR6ES or equivalent type spark plug. or once each year, whichever comes first. • Disconnect the spark plug cap and remove any dirt
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Use the wire included in the kit or a smallpaper clip to free the foreign materials clogging or restricting the nozzle. • Reinstall orifice into nozzle. DO NOT overtighten. • Reconnect nozzle to nozzle extension. Insert wire into the nozzle orifice, and tum it • Reconnect with the water supply, turn ON the water back and forth to clear any obstruction. and start the engine. Remove additional debris by back flushing water • Test the pressure washer by operating with nozzle in supply through wand.
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Note: To avoid engine problems, the fuel system should AFTER EACH USE be emptied before storage of 30 days or longer. Water should notremain inthe unit for long periods of time. Follow these instructions: Sediments of minerals can depositon pump parts and PROTECT FUEL SYSTEM "freeze" pump action. Follow these procedures after every use: • Remove all gasoline from the fuel tank to prevent gum Flush detergent hose by placing the injector filter into deposits from forming on these parts and causing
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PROBLEM CAUSE CORRECTION Pump has following problems: Nozzlein lowpressuremode. 1. Pull nozzle backward for high pressure mode. failure to produce pressure, or 2. Water inlet is blocked. 2. Clear inlet. erratic pressure, chattedng, loss of pressure, lowwater volume. 3. Inadequate water supply. 3. Provide adequate water flow at least 2.5 gpm. 4. Inlet hose is kinked or leaking. 4. Straighten inlet hose, patch leak. 5. Clogged water inlet screen. 5. Replace / clean water inlet screen. 6. Water sup
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CRAFTSMAN 2000 PSI HIGH PRESSURE WASHER 580.762010 HONDA 4-Cycle Engine GC160 CYLINDER BARREL I-- 4 Ref No. 1 1 12000-ZL8-000 Cylinder Assembly 2 1 12216-ZE5-300 Clip, Valve Guide 3 1 12311-ZL8-000 Cover, Head 4 1 12355-ZL8-000 Cover Comp., Breather 5 4 90013-883-000 Bolt, Flange (6x12) 6 90014-952-000 1 Bolt, Flange (6x14) 7 1 91201-ZL8-003 OU Seal (25.4x62x6) 8 1 98079-56846 Spark Plug (BPR6ES) (NGK) 9 1 12205-ZE1-315 Guide, Ex. Valve (OS) CRANKSHAFT -® . ® o._____,. Ref N Description _. Part
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:RANKCASE COVER E-_741 10 18 8 Part No. Ref No. etv. 1 1 11300-ZL8-600 Cover Assembly, Crankcase (Q-Type) 1 11300-ZL8÷660 Cover Assembly, Crankcase (U-Type) 1 11300-ZL8-670 Cover Assembly, Crankcase (UX-Type) 2 1 15625-ZE1-003 Gasket, Oil Filler Cap 3 1 15650-ZL8-003 Gauge Assembly, Oil Level 4 1 16510-ZL8-000 Governor Assembly 5 2 16511-ZL8-000 Weight, Governor 6 1 16512-ZL8-000 Holder, Governor Weight 7 2 16513-ZE1-000 Pin, Governor Weight 8 1 16531-ZE1-000 Slider, Governor 9 1 Shaft, Governor
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PISTON o [ 1 --4 Part No. Description Ref No. 1 13010-ZL8-003 1 Ring Set, Piston (Riken) 1 13010-ZL8-004 Ring Set, Piston (Teikoku) 2 Piston 1 13101-ZL8-000 1 13111-ZE0-000 3 Pin, Piston 4 1 13200-ZL8-000 Rod Assembly, Connecting 5 2 90001-ZE1-000 Bolt, Connecting Rod 2 6 90551-ZE0-000 Clip, Piston Pin (13MM) FAN COVER 2 Ref No. Descrintion Part No. ew. 1 Cover, Fan _NHI* 1 19611-ZL8-000ZA (Black) 2 3 90043-ZL8-000 Bolt, Stud 3 3 90303-MR1-000 Nut, Flange (6MM) 2O
