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Table of Contents Page
OWNER’S AND 1 Safety Guidelines
2 Specifications
2
2.1 Specification Matrix
OPERATOR’S MANUAL 6
2.2 Ambient Condition
6
3 Use
7
4 Parts
7
Sound Proof
4.1 External View
7
4.2 Control Panel
7
Diesel Engine Generator
5 Equipment
8
5.1 Monitor Display
9
5.2 Gauges
9
5.3 Fuel Line Changeover Valve
11
6 Transportation and installation
15
6.1 Transportation
17
6.2 Installation
17
7 Connection 18
DG1000MI
7.1 Selecting
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Introduction Thank you for purchasing Shindaiwa Sound Proof Diesel Engine Generator. This user’s manual was created to ensure the safe operation of this equipment. Therefore, the manufacturer of this equipment strongly recommends that the user follow the instructions herein, to avoid unnecessary accidents and repairs. Please operate this equipment after thoroughly reviewing and understanding the contents of this manual. Please attach this manual, if the equipment will be sub
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1 Safety Guidelines Danger :Suffocation from exhaust fume Exhaust fume from the engine contains many elements harmful to human. Do not operate this equipment in poorly ventilated area, such as inside a room or in a tunnel Danger :Electrical Shock Do not touch the output terminals during operation. Be sure to place covers over the output terminals and fasten with fasteners. Do not insert metal objects (such as pin or wire) into plug-in receptacles. Do not touch wi
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Caution :Injuries to eyes and skin Battery fluid contains diluted sulfuric acid. Avoid contact with eyes, skin or on clothing. If the acid comes in contact, especially with eyes, flush with a lot of water, and contact your physician immediately. Caution : Explosion Do not use the equipment or charge the battery, in the case the battery fluid level is lower than the LOWER level. Battery may emit some combustible gas, so keep it away from fire and sparks. Cautio
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Caution :Injuries When lifting the equipment, always use a lift hook. Do not use Side rope-through, for it may cause equipment to drop. Always place the equipment on a flat and stable surface, to keep the equipment from sliding. When starting the engine, turn off the connected equipment and set the circuit breaker to OFF position. Do not move the equipment during operation. When performing equipment check and maintenance, always stop the engine. Do not operate the
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■ Location of Warning labels When the warning labels become unreadable or damaged, place new labels on the appropriate location, as specified in the following figure. When ordering the label, use following part numbers. 1 Operational Instruction Part Number 19401-00361 2 Safety Instruction Part Number 19402-00188 3 Suffocation from exhaust fume Part Number 19402-00161 4 Electrical Shock Part Number 19402-00163 5 Injuries Part Number 19402-00167 6 Injuries Part
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2 Specifications 2.1 Specification Matrix Name of Generator DG1000MI-400 Blushless, Rotating Field, 3-Phase, 4-Pole, Type Unit Synchronous AC Generator Rated Output kVA 80 100 kW 64 80 Rated Voltage (or the below) V 200 220 Rated Current (or the below) A 231 262 Rated Voltage V 400 440 Alternator Rated Current A 115 131 Frequency Hz 50 60 -1 Rated speed min 1500 1800 Winding - 3-phase, 4-wire, Star with neutral Power factor % 80 Insula
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2.2 Ambient Condition Use the equipment under the following ambient condition. The other condition may cause trouble, insufficient output power or deterioration of durability. ■ Ambient Temperature : -15ºC ～ 40ºC ■ Humidity : less than 80% ■ Altitude : less than 300m 3 Use Power source for construction –use equipment, such as submersible pump Power source for li
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4.2 Control panel No. Name No. Name 1 3-phase circuit breaker 11 Water Temperature Gauge 2 1-phase circuit breaker 12 Oil Pressure Gauge 3 Voltage Meter 13 Fuel Gauge 4 Amp Meter 14 Hour Meter 5 Frequency Meter 15 Emergency Stop Button 6 Earth Leakage Relay 16 Preheat Lamp 7 Panel Light & Generating Lamp 17 Starter Switch 8 Voltage Regulator 18 Throttle Lever 9 Ammeter Change-Over Switch 19 Frequency Adjusting Screw 10 Monitor Display
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5 Equipment 5.1 Monitor Display This generator is equipped with monitoring function for water/coolant temperature, oil pressure, battery charge, air filter flow, battery fluid level, and fuel level. When the equipment is started under normal condition, Oil Pressure and Battery Charge lamps will flash when the Starter Switch is turned from STOP to OPERATING, and all lamps will go off, immediately after the engine is started. When the abnormality is detected either in
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If the water level is normal, check for loose fan belt or possible water leak in the cooling system, after the engine is cooled down. If the water level is too low, the sensor cannot detect the water temperature. Be sure to check the water level in the radiator and the Coolant reservoir tank prior to operating the equipment. 5.1.2 Engine Oil Monitoring Lamp (for oil pressure low) Danger : Injuries Close all doors and place locks during operating this equip
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5.1.3 Battery Charge Monitoring Lamp (charge lamp) When the battery is not able to be charged during operation, the battery charge-monitoring lamp will flash. In the event this occurs, stop the engine consult with the authorized distributor or CHARGE our engineering section. Battery Charge Monitor cannot detect the degradation of battery life nor the battery fluid level (refer to 8-6 Checking Battery) 5.2 Gauges 5.2.1 Hour Meter (built into the Tachome
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5.2.4 Fuel Gauge It shows the volume in the fuel tank. When filled up, it shows 『 F 』 . When the hand is approaching to 『 E 』 , the volume is coming to empty. Replenish fuel enough promptly. 5.2.5 Generator Gauges 5.2.5.1 Voltage Meter Voltage Meter displays the output voltage (Phase to Phase) from the generator. Please check and confirm it showing 200V (400V) at 50Hz and 220V (440V) at 60Hz during operation. 5.2.5.2 Amp Meter Amp Meter displays the elect
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5.2.6.2 Panel Light / Pilot Lamp Pilot Lamp indicates whether or not generator is generating electricity, when the engine is driving. 5.2.7 Switch 5.2.7.1 Starter Switch ① STOP When the switch is set to this position, all power will be off. The switch must be set to this position to remove the key. ② RUN The switch must be set to this position during operation. Do not leave the switch to this position, while the engine is stopped.A battery disc
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5.2.7.4 Thermal Relay This relay sends the signal to the 3-Phase circuit breaker and the 1-Phase breaker to trip-off when over-current flows in the circuits. When the breaker trips-off, it is set at the middle of ON and OFF. In the case, please recover the breaker, according to the following procedure; ① Stop the engine. ② Open the control panel and push the reset button of the thermal relay. You can recover the breaker to the ON position. Do not
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5.2.8.2 Throttle Lever ① Throttle Lever The lever is to adjust the engine speed. Set it to ＜ IDLING ＞ when the engine starts and FIXING SCREW NUT warms-up or cools down. When the rated power is used, set it to ＜ RUN ＞ THROTTLE LEVER (50 or 60Hz). FREQUENCY ADJUSTING SCREW ② Frequency Adjusting Screw Set the throttle lever to ＜ RUN ＞ and loosen the fixing Screw nut. Turn the screw to ＜ HIGH ＞ to get high frequency and to ＜ LOW ＞ to low frequency. The
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部 外 燃 供 料 給 口 外 燃 部 料 戻 り 口 プ （ ラ グ T P / ） １ ２ EXTERNAL FUEL INTAKE EXTERNAL 3-Way valves (PLUG : PT-1/2) 3-Way valves FUEL RETURN ＜ （ A ＞ position ） (PLUG : PT-1/2) Always set the lever for 3-way valve back to A position and cover the external fuel intake and return port with the supplied plugs, after the hoses are removed. 5.3.2 Using fuel from external fuel tank Connect hoses from the external fuel tank to the external fuel intak
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6 Transport and Installation 6.1 Transportation Danger :Injuries When lifting the equipment, always use a lift hook. Do not use Side rope-through to attach your lift hook, for it may cause equipment to drop. 6.1.1 Lifting Equipment Always use a Lift Hook, when lifting the equipment for transportation. LIFTING LUG 6.1.2 Transportation When transporting this equipment, make sure that the equipment is secured properly with ropes tied to the S
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6.2 Installation Danger :Suffocation from exhaust fume Exhaust fume from the engine contains many elements harmful to human. Do not operate this equipment in poorly ventilated area, such as inside a room or in a tunnel Caution :Suffocation from exhaust fume Do not point the exhaust fume toward pedestrians or building. Caution :Fire Always operate this equipment on flat surface and, at least 1 meter away from any objects (wall, box, etc.). Temperature ar
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Caution :Electrical damages If the load exceeds the allowable amperage, the overheating may damage the cable. If the cable is either too long or too small a gauge, there will be greater voltage drop to loads, which may result in reduced performance in the connected loads, malfunction, or damages. It is recommended to select the proper gauge and length of cable, with consideration of the maximum 5% marginal drop only for the rated voltage, between the terminals o
