Summary of the content on the page No. 1
Portable Electric Generator
Owner's Manual
MODEL: PPG 6000
IMPORTANT - Please make certain the person
who uses this generator thoroughly reads these
instructions and all other instructions provided to
ensure proper safety, use, and care of your new
portable electric generator.
420077 04.24.08 CL Printed in U.S.A.
Summary of the content on the page No. 2
TABLE OF CONTENTS INTRODUCTION .................................................................................................2 SAFETY RULES ............................................................................................. 3-4 SYMBOLS ....................................................................................................... 5-7 FEATURES ..................................................................................................... 8-9 ASSEMBL Y ..................
Summary of the content on the page No. 3
SAFETY RULES DANGER WARNING Running generator gives off carbon monoxide, Fuel and its vapors are extremely flammable and an odorless, colorless, poison gas. explosive. Breathing carbon monoxide will cause nausea, Fire or explosion can cause severe burns or fainting, or death. death. • Operate generator ONLY outdoors. WHENADDINGFUEL: adequate • Keep clearance on all sides of generator for • Turn generator OFF and let it cool at least 2 minutes before ventilation. removing gas cap. Loosen cap slow
Summary of the content on the page No. 4
SAFETY RULES WARNING CAUTION Exceeding generator’s wattage/amperage capacity can damage generator and/or electrical devices connected Unintentional sparking can result in fire or to it. electric shock. • See “Don’t Overload Generator” on page 16. • Start generator and let engine stabilize before connecting WHENADJUSTING OR MAKING REPAIRSTOYOUR electrical loads. GENERATOR • Connect electrical loads in OFF position, then turn ON for • Disconnect the spark plug wire from the spark plug and place op
Summary of the content on the page No. 5
SYMBOLS Some of the following symbols may be used on this generator. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the generator better and safer. SYMBOL NAME DESIGNATION/EXPLANATION V Volts Voltage A Amperes Current Hz Hertz Frequency (cycles per second) W Watt Power min Minutes Time ~ Alternating Current Type of current Direct Current Type of current n No Load Speed Rotational speed, at no load o Wet Conditions Alert Do not expose
Summary of the content on the page No. 6
SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL MEANING DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injur
Summary of the content on the page No. 7
SYMBOLS SAFETY LABELS The following labels are found on the generator. For your safety, please study and understand all of the labels You will be KILLED or SERIOUSLY HURT before starting the generator. if you do not follow the Owner’s Manual instructions. If any of the labels come off the unit or become hard to read, contact an authorized service center for replacement. Do not expose to rain or use in damp locations. FUEL WARNING DO NOT SMOKE when filling with gasoline. Do not over fill.
Summary of the content on the page No. 8
FEATURES SPECIFICATIONS GENERATOR ENGINE Rated Voltage..................................................120V/240V Engine Type..............................4 Stroke, Overhead Valve 120V/240V Receptacle Plug Type..........................L14-30 Cylinder Discharge Capacity...................................389 cc Rated Frequency......................................................60 Hz Bore x Stroke..................................................3.5 x 2.5 in. Rated Maximum Continuous Load Curre
Summary of the content on the page No. 9
FEATURES KNOW YOUR GENERATOR RECOIL STARTER GRIP See Figure 1. The recoil starter grip is used (along with the engine Before attempting to use this product, familiarize yourself switch) to start the generator’s engine. with all operating features and safety rules. FUEL VALVE GROUNDING TERMINAL The flow of fuel through the generator is controlled by The grounding terminal is used to assist in properly the position of the fuel valve. grounding the generator to help protect against electrical sh
Summary of the content on the page No. 10
ASSEMBLY The following tools are required for assembly: 10 mm BOX-END WRENCH 12 mm OPEN-END WRENCH Fig. 2 UNASSEMBLED PARTS The following assembly hardware items are included with the generator. (See Figure 3.) Wheel Assembly..............................................................1 Handle Assembly.............................................................1 Foot Assembly.................................................................1 13 ITEM NUMBER 6 QUANTITY Fig. 3 10
Summary of the content on the page No. 11
ASSEMBLY INSTALLING HANDLE ASSEMBLY INSTRUCTIONS This product requires assembly. See Figure 4. ■ Carefully remove the generator and any accessories ■ Locate the following items: from the box. Handle (5) Left and right handle brackets (2) NOTE: The generator is heavy. To avoid back injury, lift with 4 bolts (3) your legs, not your back, and get help when needed. 4 square curved washers (14) ■ Make sure that all items listed in the unassembled 4 nuts (6) parts list are included. (See Fi
Summary of the content on the page No. 12
ASSEMBLY INSTALLING WHEEL ASSEMBLY See Figure 5. ■ Locate the following items: 2 wheels 2 square curved washers (14) 2 flat washers (4) 2 hex nuts (11) 2 nuts (6) ■ Slide wheel over axle extension. ■ Slide flat washer on axle extension. ■ Install hex nut on axle extension and tighten to secure. ■ Repeat for second wheel. NOTE: Block up frame securely with wood blocks to provide clearance for frame bolts & wheel assembly. ■ Slide square curved washer, curved side down, on bolt. ■ Pla
Summary of the content on the page No. 13
OPERATION GROUNDING THE GENERATOR The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the unit. For that purpose, a GROUNDING FASTENER is provided on the generator end (Figure 7). Grounding Fastener Fig. 7 Generally, connecting a No. 12 AWG (American Wire Gauge) stranded copper wire to the grounding fastener and to an ear
Summary of the content on the page No. 14
OPERATION DANGER: OIL DIPSTICK Failure to properly ground generator can result in electrocution, especially if the generator is equipped with a wheel kit. National Electric Code requires generator to be properly grounded to an approved earth ground. Call an electrician for local grounding requirements OIL FILL HOLE WARNING: Do not use any attachments or accessories not recommended by the manufacturer of this generator. The use of attachments or accessories not recommended can result in
Summary of the content on the page No. 15
OPERATION If using an oxygenated fuel, make sure it is unleaded ENGINE RECOIL and meets the minimum octane rating requirements. SWITCH STARTING Before using an oxygenated fuel, try to confirm the fuel’s GRIP contents. Some states/provinces require this information to be posted on the pump. The following are the EPA approved percentages of oxygenates: Ethanol (ethyl or grain alcohol) 10% by volume. You CIRCUIT may use gasoline containing up to 10% ethanol by BREAKER volume. Gasoline contai
Summary of the content on the page No. 16
ELECTRICAL DON'T OVERLOAD GENERATOR WARNING: CAPACITY Do not overload generator's capacity. Exceeding generator's wattage/amperage capacity can damage Make sure the generator can supply enough rated generator and/or electrical devices connected to it. (running) and surge (starting) watts for the items you will power at the same time. Follow these simple steps: Additional Rated* Surge 1. Select the items you will power at the same time. Tool or Appliance (Running) (Starting) 2. Total the
Summary of the content on the page No. 17
MAINTENANCE WARNING: When servicing, use only identical Poulan Pro replacement parts. Use of any other parts may create a hazard or cause product damage. Only the parts shown on the parts list are intended to be repaired or replaced by the customer. All other parts should be replaced at a Poulan Pro Authorized Service Center. GENERAL MAINTENANCE Keep the generator in a clean and dry environment where it is not exposed to dust, dirt, moisture, or cor- rosive vapors. Do not allow the coolin
Summary of the content on the page No. 18
MAINTENANCE CLEANING FUEL SEDIMENT CUP See Figure 15. The sediment cup prevents dirt and water that may have gotten into the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned before use. ■ Turn the fuel valve to the off position. ■ Remove the sediment cup using a 10 mm wrench. ■ Remove the o-ring and filter. ■ Clean each of the parts in a high flash-point solvent. ■ Reinstall the filter, o-ring, and sediment cup. Ti
Summary of the content on the page No. 19
MAINTENANCE CLEANING SPARK ARRESTER See Figure 17. ■ Remove the eight 5 mm screws from the muffler protector, then remove muffler protector. ■ Remove the 4 mm screw from the spark arrester and remove the spark arrester. ■ Use a brush to remove carbon deposits from the spark arrester screen. ■ Inspect the spark arrester for breaks or holes. Replace if necessary. ■ Reinstall the spark arrester and muffler protector. SPARK ARRESTER DRAINING CARBURETOR See Figure 18. ■ Loosen the
Summary of the content on the page No. 20
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Engine will not start Engine switch is OFF Turn engine switch to ON. No fuel Fill fuel tank. Oil level is low Check engine oil level and fill, if necessary Check spark plug condition Replace spark plug. Fuel is not reaching carburetor Clean fuel sediment cup. Fuel valve is in OFF position Move fuel valve to ON position AC receptacle does not work Circuit breaker is OFF Turn ON the AC circuit breaker. Item plugged in is defective Try a different it
