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Owner’s Manual and
Installation Instructions
Air-cooled Recreational
Vehicle Generators
Models: 004700-0
004708-0
QUIETPACT 40G
This manual should remain with the unit.
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The operator (driver) is responsible for proper and INTRODUCTION safe use of the vehicle and its equipment, and the Thank you for purchasing this model by Generac safety of all vehicle occupants. We strongly recom- Power Systems Inc. This model is designed and man- mend that the operator read this manual and thor- ufactured to supply electrical power for recreational oughly understand all instructions before using this vehicles. equipment. We also strongly recommend instructing other occu
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Table of Contents Recreational Vehicle Generator Part – Owner’s Manual Part II – Installation Instructions Introduction ........................................Inside Front Cover Safety Rules ..................................................................... 18 Read This Manual Thoroughly .................................IFC Section 1 – General Information ................................ 20 Contents ..................................................................IFC 1.1 Purpose and Sco
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Safety Rules Recreational Vehicle Generator SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted in potential hazard areas of the recreational vehicle. Safety should be stressed to all operators and potential operators of this equipment. � The generator engine releases DEADLY carbon � WARNING: monoxide gas through its exhaust system. This dangerous gas, if breathed in sufficient concentra- The engine exhaust from this product
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Safety Rules Recreational Vehicle Generator � When working on this equipment, remain alert at all times. Never work on the equipment when FIRE HAZARDS physically or mentally fatigued. � Inspect the generator regularly, and contact the � For fire safety, the generator must be installed nearest Authorized Service Dealer immediately for and maintained properly. Installation always must parts needing repair or replacement. comply with applicable codes, standards, laws � Before performin
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Sectio n 1 – General Information Recreational Vehicle Generator 1.1 GENERATOR IDENTIFICATION Please record the following information from the generator DATA DECAL or information decal. 1. Model Number _____________________ 2. Serial Number __________________ 3. kW Rating _________________________ 4. Rated Voltage __________________ 1. Generator Air Intake 11. Fuel Filter (Side View) 2. Engine Start/Stop Switch 12. Oil Filter 3. Fuse 13. Oil Drain Cap 4. Optional Remote Panel Receptacle (
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Section 1 – General Information Recreational Vehicle Generator 1.2 GENERATOR APPLICABILITY 1.4 GENERATOR AC These generators have been designed and manufac- CONNECTION SYSTEM tured for supplying electrical power for recreational This generator set is equipped with dual stator AC vehicles. Do not modify the generator or use it for power windings. These two-stator windings sup- any application other than for what it was designed. If ply electrical power to customer electrical loads by the
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Section 1 – General Information Recreational Vehicle Generator 1.5.5 GENERATOR Rated Maximum Continuous AC Output (Gasoline) ...........................3,600 Watts (3.6 kW) The manufacturer does not recommend using Rated Voltage .......................................................120 Volts AC any gasoline containing alcohol (such as “gaso- Rated Maximum Continuous hol”). If using any gasoline containing alcohol, it AC Current (Gasoline) ....................................... 30
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Section 2 – Operation Recreational Vehicle Generator 2.1 GENERATOR CONTROL PANEL 2.2 OPTIONAL REMOTE The following features are mounted on the generator START/STOP PANEL control panel (Figure 2.1): A remote mounted Start/Stop Panel is available that allows starting and stopping the generator engine Figure 2.1 – Generator Control Panel conveniently from inside the vehicle. Order part number 0F0429 or 0F0430, a remote panel that includes a Start/Stop switch, a generator CONTROL CENTER r
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Section 2 – Operation Recreational Vehicle Generator 2.4.2 ENGINE LUBRICATION DANGER Have the engine crankcase properly serviced with the recommended oil before starting. Refer to sections Never sleep in the vehicle while the genset is "Engine Oil Requiremtents", "Checking the Engine Oil running unless the vehicle has a working carbon Level" and "Changing the Engine Oil and/or Oil Filter" monoxide detector. The exhaust system must be for oil servicing procedures and recommendations. in
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Section 2 – Operation Recreational Vehicle Generator � Induction type motors (such as those that run the 2.6 STOPPING THE GENERATOR vehicle’s furnace fan, refrigerator, air conditioner, 1. Turn OFF all electrical loads using the means etc.) need about 2-1/2 time more watts of power for provided (such as a main circuit breaker or starting than for running (for a few seconds dur- transfer switch). ing motor starting). Be sure to allow for this when 2. Let generator run at no-load for a few
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Section 2 – Operation Recreational Vehicle Generator The voltage regulator also incorporates a “voltage 2.9.3 FIELD BOOST surge protection circuit.” This circuit prevents trou- The Controller Circuit Board houses a field boost blesome surges in the generator AC output voltage. diode and resistor that are not part of the automatic Voltage surge is a common cause of damage to elec- choke circuit. These two components are part of tronic equipment. a “field boost” circuit (Figure 2.3). During
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e v o m e R G E N E R A C P o w e r S y o s t e m Section 3 – Maintenance Recreational Vehicle Generator � Change the engine oil filter after the first 25 hours 3.1 CHECKING THE ENGINE OIL of operation, and every 100 operating hours there- LEVEL after. For oil capacities and requirements, see “Engine Oil � To change the oil and/or oil filter, proceed as fol- Requirements”. Check the engine crankcase oil level lows (see Figure 3.1): at least every eight hours of operation, or before each
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Section 3 – Maintenance Recreational Vehicle Generator NOTE: 1. Follow steps 1-3 in "Cleaning the Foam Precleaner"; service the foam precleaner if necessary. Check the oil level and fill to the “FULL” mark 2. Remove the paper filter. after checking for leaks. The filter will retain some 3. Clean the air filter by tapping it gently on a solid oil. surface. If the filter is too dirty, replace it with a new one. Dispose of the old filter properly. 3.3 MAI NTAINING THE ENGINE 4. Clean the ai
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Section 3 – Maintenance Recreational Vehicle Generator Clean and inspect the spark arrestor as follows: Figure 3.4 – Setting the Spark Plug Gap � Remove the screen retaining bracket by removing the screw. � Slide the spark arrestor screen out from the tail pipe. � Inspect screen and replace if torn, perforated or otherwise damaged. DO NOT USE a defective screen. If screen is not damaged, clean it with com- mercial solvent. � Replace the screen and the retaining bracket. Figure 3.6 - Spark Ar
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Section 3 – Maintenance Recreational Vehicle Generator 3.9 BATTERY MAINTENANCE All lead-acid batteries will discharge when not in use. The generator battery should be inspected as Do not open or mutilate the battery. Released follows: electrolyte has been known to be harmful to the skin and eyes, and to be toxic. 3.9.1 WEEKLY The electrolyte is a dilute sulfuric acid that is � Inspect the battery posts and cables for tightness harmful to the skin and eyes. It is electrically and
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Section 3 – Maintenance Recreational Vehicle Generator 4. Attach a tag to the engine indicating the viscosity Figure 3.7 — Adjusting Valve Clearance and classification of the oil in the crankcase. 5. Remove the spark plug and pour two or three tablespoons of clean, fresh engine oil into the spark plug threaded openings. Reinstall and tighten the spark plug. 6. Remove the battery and store it in a cool, dry room on a wooden board. Never store the battery on any concrete or earthen floor. 7.
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Section 4 – Notes Recreational Vehicle Generator 16
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PART II – INSTALLATION INSTRUCTIONS DANGER ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!
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Safety Rules Recreational Vehicle Generator DANGER: For fire safety, installation of a generator into a recreational vehicle must comply strictly with article 551, NFPA 70; ANSI C1-1975; AND, ANSI A119.2-1975/NFPA 501C “Standard for Recreational Vehicles” (Part 3, “Installation of Electrical Systems”). In addition, installation must comply with the manufacturer’s instructions and recommendations. NOTICE TO INSTALLER These Installation Instructions have been published GENERAL HAZARDS
