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Models: 004709-0,
005852-0
Owner's Manual and
Installation Instructions
Air-cooled Recreational
Vehicle Generators
Quietpact 40G
This manual should remain with the unit.
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Table of Contents Part – Owner’s Manual Part II – Installation Instructions Introduction ............................................................................. 1 Safety Rules .........................................................................18 Read This Manual Thoroughly .........................................................1 Notice to Installer ..............................................................................18 Contents .........................................
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Introduction The operator (driver) is responsible for proper and safe use of the INTRODUCTION vehicle and its equipment, and the safety of all vehicle occupants. Thank you for purchasing this model by Generac Power Systems We strongly recommend that the operator read this manual and Inc. This model is designed and manufactured to supply electrical thoroughly understand all instructions before using this equipment. power for recreational vehicles. We also strongly recommend instructing othe
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Safety Rules SA VE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted in potential hazard areas of the recreational vehicle. Safety should be stressed to all operators and potential operators of this equipment. Study these SAFETY RULES carefully before installing, operating • Never sleep in the vehicle while the genset is running unless the or servicing this equipment. Become familiar with this manual and vehicle has a working carbon mono
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Safety Rules EXPLOSION HAZARDS ELECTRICAL HAZARDS • Do not smoke around the generator. Wipe up any fuel or oil spills • The generator covered by this manual produces dangerous immediately. Ensure that no combustible materials are left in the electrical voltages and can cause fatal electrical shock. Avoid generator compartment, or on or near the generator, as FIRE or contact with bare wires, terminals, connections, etc., while the EXPLOSION may result. Keep the area surrounding the generato
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General Information 1.1 GENERATOR IDENTIFICATION Please record the following information from the generator DATA DECAL or information decal. 1. Model Number ____________________ 2. Serial Number _________________ 3. kW Rating _________________________ 4. Rated Voltage _________________ 1. Generator Air Intake 10. Fuel Pump (Behind Access Panel) 2. Engine Start/Stop Switch 11. Fuel Filter (Side View) 3. Fuse 12. Oil Filter 4. Optional Remote Panel Receptacle (Side View) 13. Oil Drain Cap
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General Information 1.2 GENERATOR APPLICABILITY 1.4 GENERA TOR AC These generators have been designed and manufactured for sup- CONNECTION SYSTEM plying electrical power for recreational vehicles. Do not modify the This generator set is equipped with dual stator AC power windings. generator or use it for any application other than for what it was These two-stator windings supply electrical power to customer designed. If there are any questions pertaining to its application, electrical lo
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General Information 1.5.5 GENERATOR Rated Maximum Continuous The manufacturer does not recommend AC Output (Gasoline) ...................................................3,600 Watts (3.6 kW) using any gasoline containing alcohol (such Rated Voltage ...............................................................................120 Volts AC as “gasohol”). If using any gasoline contain- Rated Maximum Continuous ing alcohol, it must not contain more than AC Current (Gasoline).............
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Operation This generator is not legal for sale in the state of California unless 2.2 OPTIONAL REMOTE all CARB evaporative emission requirements are adhered to, and is not legal for sale in any other state unless certified low-per- START/STOP PANEL meation fuel line is used to supply the generator with gasoline. A remote mounted Start/Stop Panel is available that allows start- Contact the California Air Resource Board or the Environmental ing and stopping the generator engine conveniently f
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Operation 2.5 STARTING THE GENERATOR NOTE: Any attempt to crank or start the engine Read the vehicle manufacturer’s instructions. The owner/ before it has been properly serviced with the operator should become familiar with the vehicle in which this recommended oil may result in an engine generator is installed. Differences exist between vehicles. For failure. example, some vehicles may use a transfer switch to isolate dockside power from the generator, while other vehicles may 2.4.3
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Operation Figure 2.2 – Low Oil Pressure and 2.7.1 LETTING THE ENGINE STABILIZE High Temperature Switches The generator supplies correct rated voltage only at the proper governed speed. Some electrical appliances may be extremely High Temperature Switch sensitive to voltage. Incorrect voltages can damage such appli- Low Oil Pressure ances. Switch If electrical loads are applied at reduced operating speeds, such loads imposed on the engine when sufficient power is not available may shorten en
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Maintenance Figure 2.4 – Solid State Voltage Regulator 3.1 CHECKING THE ENGINE OIL LEVEL For oil capacities and requirements, see “Engine Oil Requirements”. Check the engine crankcase oil level at least every eight hours of operation, or before each use. To check the engine oil level, pro- ceed as follows (see Figure 3.1): 1. Be sure the generator is as level as possible. 2. Remove the dipstick and wipe it dry with a clean, lint-free cloth. 3. Install and tighten the dipstick cap; then, re
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e v o m e R G E N E R A C P o w e r S y o s t e m Maintenance Figure 3.1 – Oil Maintenance Features CONTROL CENTER C.B . ST A R T FUE L 30 A ST O P PR IM E FU S E 7.5 A S E R V IC E A C C ES S P A N EL AIR FILTER LOCATED BEHIND PANEL. MAINTENANCE SCHEDULE OIL LEVEL: CHECK DAILY AIR FILTER: CLEAN PREFILTER EVERY 100 HOURS. * REPLACE ELEMENT EVERY 250 HOURS. * OIL & OIL FILTER: CHANGE EVERY 100 HOURS. (OR ANNUALLY) * * PERFORM MORE OFTEN IN DUSTY CONDITIONS SPARK PLUGS: INSPECT & CLEAN PLUGS EVERY
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Maintenance 3.4 CLEAN AIR INTAKE Clean all foreign material from the air intake (Figure 3.3) at least Sparking can occur if the wire terminal does once every 100 hours of operation. Clean more often if neces- not fit firmly on the spark plug terminal end. sary. If necessary, re-form the wire terminal to Inspect the area around the generator exhaust muffler periodically obtain a tight fit. and remove all grass, leaves, dirt, etc., from this area. 3.6 FUEL FILTER Figure 3.3 – Cleaning
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Maintenance Figure 3.6 - Spark Arrestor 3.9.2 EVERY SIX MONTHS • Have the state of charge and condition checked. This should be done with an automotive-type battery hydrometer. Note: Servicing of the battery is to be performed or supervised by personnel knowledgeable of batteries and the required precau- TAILPIPE tions. Keep unauthorized personnel away from batteries. P/N 0E0683 Damage will result if the battery connections are made in reverse. Do not dispose of the battery in a fire. The
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Maintenance • Where electrolyte contacts the eyes, flush 3.12.2 RETURN TO SERVICE thoroughly and immediately with water and To return the unit to service after storage, proceed as follows: seek medical attention; and 1. Check the tag on the engine for oil viscosity and classification. • Spilled electrolyte is to be washed down with Verify that the correct recommended oil is used in the engine an acid neutralizing agent. A common practice (see "Engine Oil Requirements"). If necessary, dra
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Maintenance 2. When valve clearance is correct, hold the pivot ball stud with the allen wrench and tighten the rocker arm jam nut with a crows foot. Tighten the jam nut to 65-85 inch-pounds torque. After tightening the jam nut, recheck valve clearance to make sure it did not change (Figure 3.8). Figure 3.8 — Tightening Jam Nut CROW'S FOOT 3.14 RV GENERATOR SERVICE INTERVAL 50 Hours ....................................................Clean Spark Arrestor 100 Hours .........................
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Notes 16
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PART II – INSTALLATION INSTRUCTIONS ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!
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Safety Rules DANGER: For fire safety, installation of a generator into a recreational vehicle must comply strictly with article 551, NFPA 70; ANSI C1-1975; AND, ANSI A119.2-1975/NFPA 501C “Standard for Recreational Vehicles” (Part 3, “Installation of Electrical Systems”). In addition, installation must comply with the manufacturer’s instructions and recommendations. GENERAL HAZARDS NOTICE TO INSTALLER These Installation Instructions have been published by the manu- • For safety reasons, th
