Royal Sovereign 451-8 24B/9L RSL-382S user manual

User manual for the device Royal Sovereign 451-8 24B/9L RSL-382S

Device: Royal Sovereign 451-8 24B/9L RSL-382S
Category: Laminator
Manufacturer: Royal Sovereign
Size: 4.71 MB
Added : 5/6/2013
Number of pages: 37
Print the manual

Download

How to use this site?

Our goal is to provide you with a quick access to the content of the user manual for Royal Sovereign 451-8 24B/9L RSL-382S. Using the online preview, you can quickly view the contents and go to the page where you will find the solution to your problem with Royal Sovereign 451-8 24B/9L RSL-382S.

For your convenience

If looking through the Royal Sovereign 451-8 24B/9L RSL-382S user manual directly on this website is not convenient for you, there are two possible solutions:

  • Full Screen Viewing - to easily view the user manual (without downloading it to your computer), you can use full-screen viewing mode. To start viewing the user manual Royal Sovereign 451-8 24B/9L RSL-382S on full screen, use the button Fullscreen.
  • Downloading to your computer - You can also download the user manual Royal Sovereign 451-8 24B/9L RSL-382S to your computer and keep it in your files. However, if you do not want to take up too much of your disk space, you can always download it in the future from ManualsBase.
Royal Sovereign 451-8 24B/9L RSL-382S User manual - Online PDF
Advertisement
« Page 1 of 37 »
Advertisement
Print version

Many people prefer to read the documents not on the screen, but in the printed version. The option to print the manual has also been provided, and you can use it by clicking the link above - Print the manual. You do not have to print the entire manual Royal Sovereign 451-8 24B/9L RSL-382S but the selected pages only. paper.

Summaries

Below you will find previews of the content of the user manuals presented on the following pages to Royal Sovereign 451-8 24B/9L RSL-382S. If you want to quickly view the content of pages found on the following pages of the manual, you can use them.

Abstracts of contents
Summary of the content on the page No. 1

MODEL:RSL-2702S/RSL-382S
Roll Laminator Service Manual

451-8 24B/9L,Nonhyeon-dong,Namdong-Ku,Incheon city,KOREA
TEL:032) 822-0414 FAX:032)820-7105 A/S:080)262-8464
www.royalsovereign.com

Summary of the content on the page No. 2

Table of Content 3 ~ 3 1.Safety Precautions ……………………………………………………………………… 4 ~ 10 2.Troubleshooting …………………………………………………………………………… 2.1) Rollers Not Heating …………………………………………………………… 4 ~ 6 2.2) Rollers Over Heating …………………………………………………………… 6 ~ 7 7 ~ 9 2.3) Rollers Not Running ……………………………………………………………… 9 ~ 10 2.4) No Main Power …………………………………………………………………… 2.5) Poor Lamination Quality ………………………………………………………… 11 ~ 11 12 ~ 14 3.Replacing Parts ……………………………………………………………………………

Summary of the content on the page No. 3

1. Safety Precautions Failure to comply any of the following safety procedures could result in serious injury. Please read the instructions carefully and keep for future reference. 1. Only a licensed electrician should install wiring and outlet for the laminator. 2. Ensure the unit is plugged into a properly grounded outlet with the correct voltage. 3. Keep hands and clothing(ie.Neckties)away from rollers. The rollers are pinch points that can trap body parts or clothing

Summary of the content on the page No. 4

2. Troubleshooting Note: While repairing: a. Make sure the power plug is unplugged from the power outlet. b. Open both side covers and rear cover. c. Be sure to follow the steps below in order. 2.1 Rollers Not Heating CAUSES: 1. Improper laminating mode. 2. Heating wire is not connected to the main PCB. 3. Blown (burnt) upper and/or lower wire fuse (T/Fuse). 4. Defective Bi-Metal. 5. Defective heater. 6. Defective Main PCB. MEASURE 1. Improper laminating mode. a. Ensure that

Summary of the content on the page No. 5

3. Blown (burnt) upper and/or lower wire fuse (T/Fuse). a. Replace the T/Fuse wire located on the left-hand side. WIRE-UP-T/FUSE WIRE-LO-T/ FUSE 4. Defective Bi-Metal. a. Replace the Bi-Metal BIMETAL-L(130 ℃) BIMETAL-R(145 ℃) 5. Defective heater. a. Using the multi-meter, test the continuity of the heater. If it fails, replace the heater. Multi-meter b. Physically examine the heater assembly for breakage. Broken 3

Summary of the content on the page No. 6

6. Defective Main PCB. a. Replace the PCB Main. 2.2) Rollers Over Heating CAUSES 1. Lower and upper heat sensors are reversed on the PCB Main. 2. Defective T/Fuse wire. 3. Defective heater. 4. Defective main PCB. MEASURES 1. Wires for lower and upper heat sensors are reversed on the main PCB. a. Reverse the heat sensors. Connector-Wire Sensor 2. Defective T/Fuse wire. a. Replace the T/Fuse wire located on the left-hand side. WIRE-UP-T/FUSE WIRE-LO-T/ FUSE 4

Summary of the content on the page No. 7

3. Defective heater. a. Test continuity of the heater. If it fails, replace the heater. b. Glass tube that surrounds heating coil is broken – replace the heating element. 4. Defective Main PCB. a. Replace the PCB Main. 2.3) Rollers Not Running CAUSES 1. No power to the unit. 2. Emergency switch is engaged. 3. Opened safety cover. 4.Opened Front Table Switch. 5. Film is jammed on the rollers. 6. Disconnected motor wire. 7. Blown motor fuse. 8. Defective main motor. 9. Defective ma

Summary of the content on the page No. 8

3. Opened safety cover. a. Close the safety cover and double check to insure that the safety cover switch is engaged. Note: By closing the safety cover, it engages the safety cover switch. Switch is engaged 4. Opened Front Table Switch. a. Properly position the front table to engage the switch. 5. Film is jammed on the rollers. a. Un-jam the film using a combination of the pressure lever and reverse button. 6. Disconnected motor wire. a. Check the motor wire connection w

Summary of the content on the page No. 9

7. Blown motor fuse. a. Replace the motor fuse located above the main power switch. Motor Fuse 8. Defective main motor. a. Replace the main motor. 9. Defective main PCB. a. Replace the main PCB. 2.4) No Main Power CAUSES 1. No electricity. 2. Blown main fuse. 3. Disconnected main power wires. 4. Defective transformer. MEASURES 1. No Electricity. a. Double check to insure that you have electricity from your outlet. b. Check the circuit breaker. c. Double check tha

Summary of the content on the page No. 10

Main Fuse 3. Disconnected main power wires. a. Check that the main power wires are properly connected. 10 Main Power Wires 4. Transformer is defective a. Replace the transformer. Transformer 8

Summary of the content on the page No. 11

2.5 Poor Lamination Quality Problem: Straight wave lines across the output. Cause: Excessive front roller pressure. Measure: Loosen the front roller pressure. Problem: Concave waves in the lamination. Cause: Excessive rear (pulling) roller pressure. Measure: Loosen the rear back roller pressure. Problem: Angled waves on both sides of the output. Cause: Insufficient rear roller pressure. Measure: Tighten the rear roller pressure. Problem: Angled waves on one side of the output. Cause:

Summary of the content on the page No. 12

3. Replacing Parts Note: While replacing parts: a. Make sure the power plug is unplugged from the power outlet. b. Open both side covers and rear cover. 3.1 Replacing the Right Cover. a. Take out the pressure lever (Figure 1) and four cover screws using Phillips screw driver (Figure 2). Figure 2 Figure 1 b. Pull out the male control panel connector from the Sub-PCB( Figure 3). Figure 3 c. Loosen two screws from Sub-PCB , installed on to new Right Cover (Figure 4). Figure 4 d.

Summary of the content on the page No. 13

3.3 Replacing Rear Cover a. Take off the left and right covers. b. Take out the four screws from frames,two screws of each side(Figure 5,Figure 6) Figure 5 Figure 3.4 Replacing the Main PCB a. Remove the rear cover and label all the wires before unplugging from the Main PCB. b. Detach the Main PCB from 6 white plastic holders ( Figure 7). c. Replace the board with new PCB and connect all the wires. Figur 3.5 Replacing the Sub-PCB a. Refer to “Replacing Right Cover”. 3.6 Replacing the Heaters

Summary of the content on the page No. 14

c. Take out the broken heater. Figure 11 Figure 11 Note: a. When inserting the heater into the roller, rotate the heater slightly and push the rod in gently. b. Use an air blower to blow out the broken pieces of heating rod. (Please ensure that no one is standing on the other side.) 3.7 Replacing the Cross Cutter a. Disassemble the nut from the Frame-Cutter. b. Unfasten the spring from the cutter. c. Change the Cutter. d. Assemble the Cutter by reversing the above steps. 12

Summary of the content on the page No. 15

4. Adjustments 4.1 Adjusting Take-up Shaft Speed CAUSES: 1.Main rollers and take-up shaft speed is not synchronized. MEASURES: Adjust take-up shaft speed,by loosenning or tightenning the knob According to label-take up. C.W – Tighten. C.C.W – Lossen. C.C.W C.W 4.2 Adjusting front and rear rollers Pressure • Use Screwdriver to adjust the roller pressure: C.W – Increase pressure. C.C.W – Decrease pressure. 1.Using Push-Pull Scale , measure 5 spots as shown on Figure B &C: Fr

Summary of the content on the page No. 16

4.Laminating Test – Laminate samples with different thickness of substrates. 5.Check above steps 2 through 4 with 3mil & 5mil films. Figure C 14

Summary of the content on the page No. 17

5. Part list RSL-2702S Part list RSL-2702S No. Part No. Part Name Remark 1 013LR2012F FRAME-SENSOR 2 013LR2087A FRAME-L 3 013LR2088A FRAME-R 4 013LR3002K FRAME-CUTTER 5 013LR3009A FRAME-REAR 6 013LR3021A PLATE-MIDDLE 7 013LR3075A BASE-FRONT 8 013LR3076A BASE-REAR 9 013LR4004A FRAME-COVER SAFETY 10 014LR3001A TABLE-FRONT 11 015LR2001B IDLE BAR LOW 12 015LR3011A IDLE-BAR 13 015LR3012A SHAFT-DECURLING 14 021CR3001A KNOB-CUTTER,C 15 021LR0001A COVER-L 16 021LR2008A COVER-TAKE UP,L 17 021LR2013A COV

Summary of the content on the page No. 18

RSL-2702S 51 122LR4050A BUSH-ROLLER LAMI,LO-RIGHT ASS'Y 52 124LR4005A CAM 53 124LR4006A 1"CORE 54 125LR4001A HANDLE-TENSION 55 125LR4003B LEVER-PRESSURE 56 125LR4004A SHAFT-TENSION 2 57 125LR4008A SUPPORT-SPRING 58 131LR4017A SPROCKET-LAMI 59 131LR4022B SPROCKET-DOUBLE 60 131LR4023A SPROCKET-TAKE UP 61 131LR4034A SPROCKET-MOTOR 62 133LR2021A ROLLER-LAMI,LO 63 133LR2021B ROLLER-LAMI,UP 64 133LR2022A ROLLER-PULL,LO 65 133LR2022B ROLLER-PULL,UP 66 134LR4001A PULLEY-CHAIN 67 134LR4003A BUSH-PULLEY

Summary of the content on the page No. 19

RSL-2702S 102 23200X002A SUPPORT-PCB 103 23300X001A BUSHING-CORD 104 32500X0005 FUSE-MAIN 104-1 32500X0008 FUSE-MAIN 105 34000S011A POWER TRANSFORMER 106 350LR3022A PCB-SUB ASS'Y 107 350LR3036C PCB-MAIN ASS'Y 108 363LP3001A BI-METAL LO 109 363LR4001F BI-METAL UP 110 36400X002B SWITCH-MAIN 111 36400X014B MICRO S/W 112 36600X001A FUSE-HOLDER 113 380CR4003A POWER CORD 113-1 380CR4004A POWER CORD 113-2 380LR4001A POWER CORD 113-3 380LR4001B POWER CORD 113-4 380LR4003A POWER CORD 113-5 380LR4007A PO

Summary of the content on the page No. 20

5. Part list RSL-382S Part list RSL-382S No. Part No. Part Name Remark 1 013LR2012G FRAME-SENSOR 2 013LR2087A FRAME-L 3 013LR2088A FRAME-R 4 013LR3002H FRAME-CUTTER 5 013LR3035A FRAME-REAR 6 013LR3036A PLATE-MIDDLE 7 013LR3069A BASE-FRONT 8 013LR3070A BASE-REAR 9 013LR4004A FRAME-COVER SAFETY 10 014LR3001B TABLE-FRONT 11 015LR2010A IDLE BAR LOW 12 015LR3011B IDLE-BAR 13 015LR3012B SHAFT-DECURLING 14 021CR3001A KNOB-CUTTER,C 15 021LR0001A COVER-L 16 021LR2008A COVER-TAKE UP,L 17 021LR2013A COVER


Alternative user manuals
# User manual Category Download
1 Royal Sovereign 1650 User manual Laminator 39
2 Royal Sovereign 900N 1 User manual Laminator 10
3 Royal Sovereign APL-330U User manual Laminator 50
4 Royal Sovereign 1650C User manual Laminator 6
5 Royal Sovereign 900NPH-1200N User manual Laminator 15
6 Royal Sovereign 451-8 24B/9L RSL-2702S User manual Laminator 37
7 Royal Sovereign ES-1310 User manual Laminator 7
8 Royal Sovereign CS-900 User manual Laminator 1
9 Royal Sovereign ES-400C User manual Laminator 30
10 Royal Sovereign ES-910 User manual Laminator 5
11 Royal Sovereign ES-410 User manual Laminator 12
12 Royal Sovereign ES-1315 User manual Laminator 25
13 Royal Sovereign ES-1300C User manual Laminator 6
14 Royal Sovereign NB-1900N User manual Laminator 3
15 Royal Sovereign PL-910 User manual Laminator 28
16 Edelbrock 15511 User manual Laminator 0
17 ABC Office Renz RW User manual Laminator 1
18 ABC Office RENZ DTP 340A User manual Laminator 3
19 ABC Office PL12A User manual Laminator 11
20 ABC Office Renz SRW User manual Laminator 18