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WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth de- fects or other reproductive harm. A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance.
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Copyright2004PolarisSalesInc.Allinformationcontainedwithinthispublicationisbasedonthelatestproduct informationatthetimeofpublication. Duetoconstantimprovementsinthedesignandqualityofproduction components,someminordiscrepanciesmayresultbetweentheactualvehicleandtheinformationpresentedinthis publication. Depictionsand/orproceduresinthispublicationareintendedforreferenceuseonly.Noliabilitycan beacceptedforomissionsorinaccuracies. Anyreprintingorreuseofthedepictionsand/orprocedurescontained within,w
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WELCOME ThankyouforpurchasingaPolarisvehicle, andwelcometoourworld-widefamilyof Polarisowners. Weproudlyproduceanexcitinglineofutilityandrecreational products. Polaris Recreational Vehicles S Snowmobiles S All-terrainvehicles(ATVs) S Personal watercraft S RANGERutilityvehicles S Victory motorcycles 3
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WELCOME WebelievePolarissetsastandardofexcellenceforall utilityandrecreational vehicles manufacturedintheworldtoday. Manyyearsofexperiencehavegoneintotheengineering, design, anddevelopment ofyourPolarisvehicle, makingit thefinest machinewe’veever produced. Forsafeandenjoyableoperationofyourvehicle, besuretofollowtheinstructionsand recommendationsinthisowner’smanual. Yourmanual containsinstructionsforminor maintenance, but informationabout majorrepairsisoutlinedinthePolarisServiceManual andshould
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TABLEOFCONTENTS WELCOME....................................................... 3 VEHICLEIDENTIFICATION NUMBERS.............................. 6 SAFETY ......................................................... 8 FEATURESAND CONTROLS ..................................... 48 OPERATION .................................................... 65 EMISSION CONTROL SYSTEMS .................................. 88 MAINTENANCEAND LUBRICATION ............................... 90 ADJUSTMENTS .........................
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VEHICLEIDENTIFICATIONNUMBERS RecordyourATV’s identificationnumbers and key numberin thespaces provided. Removethesparekeyandstoreit inasafeplace. Yourkeycanbeduplicatedonlyby matingaPolariskeyblankwithoneofyourexistingkeys. Ifbothkeysarelost, the ignitionswitchmust bereplaced. 31XX 3 2 1 6
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VEHICLEIDENTIFICATIONNUMBERS VehicleModelNumber: FrameVIN (1)(leftside): EngineSerialNumber(2)(rightside): Key Number (3): 7
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SAFETY SafetyDecalsand Locations Warning decals havebeen placed on theATVforyourprotection. Readandfollowthe instructions ofthedecals on theATVcarefully. Ifany ofthedecals depicted in this manual differfrom thedecals on yourATV, always readandfollowtheinstructions ofthedecals on the ATV. Ifany decal becomes illegibleorcomesoff, contact yourPolaris dealerto purchasea C replacement. Replacement safety decals areprovided byPolarisat no charge. Thepart numberisprintedon thedecal. A B 8
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SAFETY SafetyDecals and Locations WARNING WARNING WARNING DNever operate this vehicle on HILLS steeper than 25 degrees 25 °. To prevent flipover on hilly terrain, when going up or down, use throttle and brakes gradually. DREVERSE operation can be dangerous, even at low speeds. Steering becomes difficult. To prevent flipover, avoid sudden braking or sharp turns. OperatingthisATVifyouareunder DPARKINGBRAKE may relax when used for more than 5 theageof16increasesyourchance minutes. When parking on g
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SAFETY SafetyDecalsand Locations WARNING G 7172566 Location E F H I E D Location F 10
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SAFETY SafetyDecals and Locations ATTENTION S Operation of this vehicle without the airfilter S Specific carburetorjetting and element will severely damage the engine. adjustments are required depending on temperature and altitude. See yourOwner’s S Clean pre-filterelement often, more Manual. frequent cleaning required in dusty conditions. Do not operate vehicle without pre-filter. Factory setting: Location G S Operation of this vehicle without engine 40_to80_ F.at0-3000feet breatherfilter(s)can
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SAFETY SafeRiding Gear Alwayswearclothingsuitedtothetypeofriding. ATV ridingrequiresspecial protectiveclothingforcomfort and 1 toreducethechanceofinjury. 1. Helmet Yourhelmet isthemost important pieceofprotectivegear forsaferiding. Ahelmet can prevent aseverehead injury. Select an approved helmet that meets orexceeds your 2 state’s safety standards and bears eithertheDepartment of 3 Transportation (DOT)label, theAmerican National StandardsInstitutelabel (ANSIz90.1), ortheSnell 5 Memorial Foundat
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SAFETY SafeRiding Gear 2. Eye Protection Donot dependonsunglassesforpropereyeprotection. Apairofgogglesorahelmet face shieldofferthebest protectionforyoureyes. Theyshouldbekept cleanandbeof shatterproofdesign(bearingthemarkingsz2.1orVESC 8). 3. Gloves Off-roadstylegloves withknucklepads arethebest forcomfort andprotection. 4. Boots Thebest footwearisapairofstrongover-the-calfbootswithheels, likemoto-crossboots. 5. Clothing Alwayswearlongsleevesandlongpantstoprotect arms and legs. Riding pants wi
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SAFETY OperatorSafety WARNING Failure to follow the warnings contained in this manual can result in serious injury or death. A Polaris ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions. Read and understand your owner’s manual and all warnings before o
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SAFETY OperatorSafety Know Your Vehicle AstheoperatoroftheATV, youareresponsibleforyoursafety, thesafetyofothers, andthe protectionofourenvironment. Readandunderstandyourowner’smanual, whichincludes valuableinformationabout all aspectsofyourATV, includingsafeoperatingprocedures. Safety Training WhenyoupurchasedyournewPolarisATV, yourdealerofferedahands-onsafetytraining coursecoveringall aspectsofvehiclesafety. Youwerealsoprovidedwithprintedmaterials that explainsafeoperatingprocedures, whichyous
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SAFETY OperatorSafety Thefollowingtwopagesidentifysignal wordsandsymbolsthat appearinthismanual. Yoursafetyisinvolvedwhenthesewordsandsymbolsareused. Becomefamiliarwith theirmeaningsbeforereadingthemanual. The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for personal injury. WARNING The safety alert warning indicates a potential hazard that may result in serious injury or death. 16
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SAFETY OperatorSafety CAUTION The safety alert caution indicates a potential hazard that may result in minor personal injury or damage to the vehicle. CAUTION A caution indicates a situation that may result in damage to the vehicle. NOTE: A note will alert you to important information or instructions. 17
