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OWNER’S MANUAL DUNE 150
OWNER’S MANUAL DUNE 150
Minimum
Minimum
Recommended
Recommended
Operator Age:
Operator Age:
16
16
THIS VEHICLE IS SOLD FOR OFF-ROAD USE ONLY. BEFORE OPERATING THIS VEHICLE,
READ ALL THE INSTRUCTIONS FOR SAFE ASSEMBLY AND OPERATION AS WELL AS ALL
INSTRUCTION GOVERNING THE ENGINE AND OTHER PORTIONS OF THE VEHICLE.
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LIMITED WARRANTY LIMITED WARRANTY This Limited Warranty applies to those cases where the new product is unloaded from its shipping con- tainer, set-up as described in this manual, and under normal use and service is found to have defects in parts or workmanship under the following terms and conditions: This Limited Warranty covers the frame, suspension, steering, brakes, engine and engine related com- ponents for a period of 90 days from the date of purchase on the sales receipt. This Limited Wa
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FOREWORD FOREWORD Congratulations on your purchase of a Baja Motorsports Off-Road Machine. It represents more than 20 years of the pursuit of excellence in the off-road recreation industry. With the purchase of this product, you will experience the thrill of off-road recreation like thousand of other consumers. This Owner’s Manual contains important assembly, operational, safety, and maintenance information. The manual provides information about special techniques and skills necessary to ride
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CONTENTS CONTENTS Safety Page 1 - 4 Safety Labels Page 5 Vechicle Assembly Page 6 - 8 Specifications Page 9 - 10 Operation Controls Page 11 - 13 Pre-Operation Inspection Page 14 - 15 Before You Start the Engine Page 16 - 17 Driving Tips Page 18 - 19 Slope Guide Page 20 Periodic Maintenance Page 21 - 30 Touble Shooting Page 31 Wiring Diagram Page 32 California Emissions Warranty Page 33
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SAFETY SAFETY This off-road product IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. This product handles differently from other vehicles including ATV’s and motorcycles. A collision or rollover can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles. To help you make informed decisions about safety, you will find provided in this manual operating proce- dures and other safety procedures which must be followed. In addition to the safety information
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SAFETY SAFETY 4. Prevailing-Torque-type locknuts lose their locking capability with repeated use and require replacement. Ensure locknuts are functioning properly. 5. The tire pressure should be checked prior to each use. The recommended inflation pressure is the maximum tire pressure as printed on the tire's sidewall. IMPROPER TIRE PRESSURE MAY CAUSE INSTABILITY AND MAY PREVENT PROPER BRAKING OR STEERING. 6. Modification of this vehicle or removal of any original equipment or safety decal
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SAFETY SAFETY 13. LOOSE CLOTHING, LONG HAIR, OR ARTICLES WORN BY ANY OPERATOR OR PASSEN- GER MUST BE FULLY CONTAINED, OR COVERED TO PREVENT THEM FROM POSSIBLY BEING CAUGHT IN ROTATING PARTS OF THE VEHICLE OR THE SURROUNDING ENVI- RONMENT WHILE RIDING. FAILURE TO OBEY COULD ENDANGER THE PERSONAL SAFE- TY OF THE OPERATOR OR PASSENGER. 14. DO NOT PLACE HANDS, FEET, OR ANY OTHER PART OF THE BODY OR ANY CLOTHING NEAR THE ENGINE, MUFFLER, WHEELS, CHAIN, AND OTHER ROTATING PARTS OF THE VEHICLE WHILE
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SAFETY SAFETY 22. When storing the vehicle, it must be kept in a place where gasoline fumes will not reach an open flame or spark. For long period of storage, such as for winter, the fuel tank should be drained in an open, cool area. The engine must be allowed to cool before storage in any enclosure. Read and keep all printed material supplied with this vehicle. Timely and specific instructions and a Operator's Manual revisions are included in supplements. If any printed material included i
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SAFETY LABELS SAFETY LABELS Read and understand all of the labels on your vehicle. The labels con- tain important information for safe and proper operation. The labels should be considered as permanent parts of the vehicle. If a label comes off or becomes hard to read, contact the manufacturer for replacement labels. The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 5
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VEHICLE ASSEMBLY VEHICLE ASSEMBLY Step 1 Installing the Rear and Front Wheels Place a common automobile jack under the rear axle. Using the automobile jack raise the rear axle off the ground approximately 12”. Slide one of the 22” rear wheels over the splined rear axle. Make sure the air stem valve is facing outward. Note the grooves in the rear wheel hub must match the grooves in the axle and wheel must “seat properly”. Assemble the large wash- er, smaller washer, axle nut and tighten the axle
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VEHICLE ASSEMBLY VEHICLE ASSEMBLY Step 2 Attaching the Bar Cage Attach the Bar cage using the bolts and nuts provided. See Fig 6. Tighten the nuts after the bar cage is seated. Attach the light as shown. See Fig 7. Attach the foam padding as shown. Figure 6 Figure 7 7
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VEHICLE ASSEMBLY VEHICLE ASSEMBLY Step 3 Attach the Front Bumper Attach the front bumper as shown using the bolts provided. Note there are four attaching points. Two on the top and two on the bottom. Fig 8. Figure 8 Attaching Points Step 4 Connect the Wiring for the Lights Attach the wires from the Ignition to Figure 9 the wires found on the right side of the bar cage. Attach wires with cor- responding colors. Fig 9 Step 5 Insert the headrest Insert the headrest as shown. Fig 10. Figure 10 Refer
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SPECIFICATIONS SPECIFICATIONS DIMENSIONS Overall Length ------------------------------------------------------------------------------86 in. (2184mm) Overall Width -------------------------------------------------------------------------------54 in. (1371mm) Overall Height ----------------------------------------------------------------------------55 in. (1397mm) Wheelbase ---------------------------------------------------------------------------------71 in. (1803mm) Ground Clearance Front ----
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SPECIFICATIONS SPECIFICATIONS CHASSIS Front Brakes --------------------------------------------------- Dual Hydraulic Disc, Left Foot Control Front tire ------------------------------------------------------------------------------------------------ 19 x 7-8 Rear tire --------------------------------------------------------------------------------------------- 22 x 10 -10 Front Suspension --------------------------------------------------------------- Independent Dual A-Arm Rear Suspension -----
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OPERATION CONTROLS OPERATION CONTROLS O Op pe er ra at tiio on n C Co on nt tr ro olls s WARNING - Do not attempt to start or operate the engine until completely familiar with the location and use of each control necessary to operate this vehicle and the operator is seated properly in the vehicle. The operator must know how to stop this vehicle before operation. A. Throttle The right foot pedal is the throttle that controls the Kart speed. As the engine speed is increased above idle, the clutc
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OPERATION CONTROLS OPERATION CONTROLS E. Reverse Operation When the forward / reverse lever is in the "D" position the vehicle will move forward when the throttle is pressed. When the forward / reverse level is pulled back to “R” the vehicle will move backward when the throttle is pressed. (See Fig.4) Note: Push the throttle slowly when the reverse in engaged. NOTE: When reverse lever is in the drive position, there need to be 1/2 inch of play in the reverse level. If the adjustment is not cor
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OPERATION CONTROLS OPERATION CONTROLS H. Seat Adjustment The seat must always be securely fastened in the position which best affords the operator control of the foot pedals, steering wheel, and the remote stop button. a. Pull seat adjustment handle upward to disengage seat slide. b. Move seat to desired position. c. Be sure seat adjustment handle snaps back into place and that seat is locked into position. Before attempting to adjust the seat, ensure that the vehicle engine is stopped. Never
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PRE-OPERATION INSPECTION PRE-OPERATION INSPECTION Before each drive, it is important to inspect your Kart and make sure any problems you find are corrected. A pre-drive inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience. If your Kart has overturned or has been involved in a collision, do not drive it until your Kart has been inspected by an authorized service center. There may be damages or other problems you cannot see.
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PRE-OPERATION INSPECTION PRE-OPERATION INSPECTION Air Cleaner Housing Drain Tube Check for deposits in the drain tube. If necessary, clean the tube and check the air cleaner housing. Refer to the “Periodic Maintenance” section of this manual for instructions on cleaning the air filter. Leaks, Loose Parts Walk around your Kart and look for anything that appears unusual, such as a leak or loose cable. Lights Make sure the headlight, brake light and taillight are working properly. Throttle Check th
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BEFORE YOU START THE ENGINE BEFORE YOU START THE ENGINE Before operating your vehicle, you need to make sure you and your vehicle are both ready for opera- tion. To help get you prepared, this section discusses how to evaluate your driving readiness. You should also complete a Pre-Operation inspection as described previously in this manual. Before you drive your Kart for the first time, we urge you to: • Read this owner's manual and the labels on your vehicle carefully. • Make sure you understa
