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Keeping Keeping
Keeping Keeping Keeping
North North North North North America W America W America W America W America Warm arm arm arm arm
Since 1869 Since 1869 Since 1869 Since 1869 Since 1869
CORN & PELLET MULTIFUEL STOVE
6039, 6039T
OWNER’S MANUAL
Installation - Operation - Maintenance Instructions - Repair Parts
READ THIS ENTIRE MANUAL, THOROUGHLY, BEFORE ATTEMPTING TO INSTALL AND/OR
BURN YOUR NEW AMERICAN HARVEST CORN AND PELLET MULTI-FUEL STOVE. FAILURE TO
FOLLOW THESE INSTRUCTIONS MAY RES
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CONGRATULATIONS! You've purchased one of America's Finest Multifuel Burning Stoves. By heating with fuels such as corn and pellets, you're helping CONSERVE AMERICA'S ENERGY! NOTE: YOUR UNIT MUST BE INSTALLED BY A QUALIFIED INSTALLER, such as an NFI Certified Specialist We strongly suggest installing smoke detectors in your home if not already installed. Initial burn off may cause slight smoke and odor the first few hours of operation. Operate outside if possible SPECIFICATIONS United States S
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6039&6039T ASSEMBLY Assembly 1. Unpack unit and make sure all components are included; (4) Legs, (2) Ash Pan Guide Rails and all hardware for installation. 2. Inside the unit are two(2) Ash Dump Covers located to the left and right of the burnpot. Remove these for leg and guiderail assembly. (See pg. 15 for ash dump cover desciption) 3. Fold the corner padding from the carton and lay it on the floor behind the unit. This is used to hold the heater up off the floor to install the legs. Gently
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SAFETY STEPS IMPORTANT: Proper installation of this stove is necessary for safe and efficient operation. Installing this product improperly may result in a house fire and personal injury. All applicable building codes for your location must be followed. In areas where building codes require additional steps to the installation of this product not included in this manual the building codes will take precedent and must be followed. Contact your local building inspector to obtain any necessary
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BURNING SOLID FUELS continued... SHELLED CORN (Dry, preferably corn with 11- 12% moisture content) • Corn must contain less than 14% moisture content. Wet corn will rapidly deteriorate stove components, reduce efficiency and void all warranties. Purchase a moisture tester if in doubt. • Corn must be clean and free from debris. Never burn corn right from the field. Damage caused by dirty corn is not covered by the product warranty. Ask for clean filtered bagged corn only. Stalk parts, exces
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CLEARANCES TO COMBUSTIBLES The stove must be installed with the following minimum clearances to side and back wall combustible materials. NOTE: These are minimum clearances to combustible walls established by the testing lab. The amount of room needed on the left side of the unit to access the electrical panel is (6) six inches (152mm). PARALLEL - A - Left Sidewall to Top Edge of Unit 6 in./152mm B - Sidewall to Flue 5 in./127mm C - Backwall to Flue 3 in./75mm D - Backwall to Unit 9 in./228mm
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GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN It is recommended that only an authorized installer install your pellet/corn stove, preferably an NFI certified specialist. The following installation guidelines must be followed to ensure conformity with both the safety listing of this stove and to local building codes. INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER. • A UL listed 3” or 4” type “PL” pellet vent exhaust system must be used for installation and attached to the pipe c
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DESIGN GUIDELINES FOR OUTSIDE COMBUSTION AIR CONNECTION 1) For installations with horizontal through-the-wall exhaust, it is strongly recommended that the stove combustion air be connected to the outside. If the home is newer or has been tightly insulated it is required to install outside combustion air. 2) Connection to outside the house is REQUIRED for mobile home installations. We strongly urge use of the 67FAK Fresh Air Kit. 90 DEGREE BEND TERMINATION WIND HOOD TERMINATION Wind Hood 2” Min
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INSTALLATION CONFIGURATIONS Note: Where passage through a wall, or partition of combustible construction is desired, the installation shall conform to CAN/CSA -B365 The American Harvest Corn/Pellet Stove Model 6039/6039T may be installed as follows: 1) A freestanding unit MOBILE HOME INSTALLATION REQUIREMENTS IN ADDITION TO THE STANDARD INSTALLATION INSTRUCTION, THE FOLLOWING REQUIREMENTS ARE MANDATORY FOR INSTALLATION IN A MOBILE HOME: WARNING DO NOT INSTALL IN SLEEPING ROOM 1) Stove must be
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Note: Always check dimensions on unit before cutting hole in wall 3’ Minimum Vertical Pipe 6039 - PEDESTAL UNIT 6039T - LEG UNIT COMBUSTION COMBUSTION EXHAUST OUTLET EXHAUST OULET 10 1/16 AIR INTAKE 10 1/16 AIR INTAKE 3' DIA 3" DIA. 1 7/8" DIA. 1 7/8" DIA 12 1/8 11 3/4 12 11 5/8 Dimensional tolerance ±0.25” 10 USSC
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Termination Cap NOTE: Vertical Pipe must be 4” PL Above 4’ 9” Min. Support Bracket Wall Thimble Tee 6” Min. Clean Out Cover Non Combustible Hearth Plate The Hearth Pad is not required under the unit if the floor is noncombustible but is required 6 inches (152mm) beyond the front of the unit and 6 inches (152mm) beyond each side of the door if the floor is a combustble floor. wood flooring, carpet, linoleum, etc. THROUGH THE WALL, VERTICAL PIPE INSTALLATION WITH TERMINATION CAP USSC 11
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GLASS MAINTENANCE, REMOVAL AND REPLACEMENT Your American Harvest Corn/Pellet Stove comes to you with the glass door installed in place, ready for use. The glass is surrounded on the edges with a gasket and seated in a glass channel. It is held in place with four (2) clips. REMOVAL OF BROKEN OR DAMAGED CERAMIC GLASS Open the door and lift off of hinges. If the door is tight, tap gently on the bottom of the door with your hand or rubber hammer. Lay door down on newspaper with glass clips facin
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LIGHTING INSTRUCTIONS CAUTION: DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. Before lighting your American Harvest for the first time, make sure that all items are out of the hopper, ash pan and firebox area. Press the “On” button and allow your American Harvest to run for at least 4 minutes, to check for proper operation. Once your American Harvest is started, you will notice the exhaust blow
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DISPOSAL OF ASHES Disposal of Ashes Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have been thoroughly cooled. MAINTENANCE INSTRUCTIONS Soot and Flyash - Formation and Need
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Weekly Maintenance • Shut down the stove as directed in the operating instructions. Allow the stove to cool to room temperature. Remove the small clean-out slides in the lower corners of the firebox. Tap the sides of the burn chamber with a wooden stick. Do not tap the firewall behind the burn box as it may damage the insulation. Scrape the fly ash from the clean-out chambers toward the front of the burn chamber. Remove the fly ash from the burn chamber and replace the clean-outs. • Remove
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CIRCUIT BOARD FUNCTIONS START-UP SEQUENCE OF EVENTS Once the control panel is turned to on, a timer begins that will start, stop and continue operation of the American Harvest as a preset temperature is achieved. COMPONENT OPERATION START OPERATION END Exhaust Blower Starts Immediately Will continue until shutdown. Shutdown will occur when the operating tempera- ture is below 90 degrees. Agitator Three minutes after starting the agita- Will continue intermittingly, has deter- tor will begin to t
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CIRCUIT BOARD FUNCTIONS continued... SHUTDOWN SEQUENCE OF EVENTS Once the AMERICAN HARVEST has reached the normal operating temperature and switched to the “OFF” position, the unit will continue to operate on a much lower setting for 10 minutes. (Approximately half of the “1” setting). After 10 minutes the auger will slow down further and continue at this feed rate until the AMERICAN HARVEST “LOW LIMIT SAFTEY” sensor tells the control board it is safe to shutdown. COMPONENT SHUTDOWN OPERATION EN
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TROUBLE SHOOTING Unplug stove before performing any maintenance PROBLEM CAUSE: Too rich air/fuel mixture ? Fire burns with a lazy, orange flame Make sure glass door is shut and Check inside stove and exhaust and/or fuel builds up in the firepot. sealed tightly. If not, adjust door pipes for blockage. Tap inside Glass may become dirty. handle or replace gasket. walls of firebox, clean behind lower access plates (located on Check ash dumps are in place and the back inside wall, next to the sitt
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LIMIT WIRING DIAGRAM USSC 19
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19 18 14 17 13 16 20 25 23 27 28 24 21 55 15 26 29 31 54 43 44 30 22 47 45 48 39 46 32 34 1 49 38 37 36 35 50 40 33 12 2 5 53 6 3 52 41 4 7 42 10 51 11 9 8 8 REPAIR PARTS DIAGRAM-6039 20 USSC