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Stockton 5
Conventional Flue Coal Effect Stove
With upgradeable control valve
Instructions for Use,
Installation and Servicing
For use in GB, IE (Great Britain and Eire)
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the
translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.
IMPORTANT
Do not attempt to burn rubbish in this app
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CONTENTS COVERING THE FOLLOWING MODELS 8575 MCUC P8575 MCUC PAGE APPLIANCE COMMISIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 8 Technical Specifications 8 Site Requirements 9 Installation 10 Commissioning 14 SERVICING INSTRUCTIONS 15 Servicing Requirements 15 Fault Finding 16 How to replace parts 17 Basic spare parts list 21 2
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APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping, as the information will be required when making any guaranteed claims. FLUE CHECK PASS FAIL 1. Flue is correct for appliance 2. Flue flow test 3. Spillage test GAS CHECK 1. Gas soundness & let by test 2. Standing pressure test mb 3. Appliance working pressure (on High Setting) mb NB All other gas appliances must be operating on full
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USER INSTRUCTIONS out after installation of this stove (e.g. the fitting of double 1. GENERAL glazing). 1.12 In all correspondence, please quote the appliance type and serial number which can be found on the databadge at the 1.1 Installation and servicing must be carried out by a rear of the stove. competent person in accordance with Gas Safety 1.13 This product is guaranteed for 2 years from the date of (Installation and Use) Regulations 1998, the relevant British installation, as set out in t
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USER INSTRUCTIONS 3. TURNING THE STOVE OFF To ensure that the release of RCF fibres are kept to a 3.1 To turn the stove off, locate the control valve, turn the minimum, during installation and servicing a HEPA filtered lefthand control knob until it points to off ( ). The main vacuum is recommended to remove any dust accumulated burner will go out leaving the pilot burning. in and around the appliance before and after working on it. 3.2 To turn the pilot off, locate the control valve, turn the r
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USER INSTRUCTIONS 6.4 Place five of the loose round coals on the front coal so they 6. FUEL BED ARRANGEMENT lean against the flame baffle, in between the fingers. Place the two rectangular coals against the reflector panels, one either side, behind the front row of loose coals. See 6.1 Place the flame baffle onto the burner and push against the diagram 6. rear tray lip. See diagram 3. 6 3 AR0362 AR0359 6.5 Place four of the loose round coals behind the first row so 6.2 Locate the rear panel agai
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USER INSTRUCTIONS 13. HOT SURFACES 7. GAZCO FLUE SURE SYSTEM 13.1 Parts of this appliance become hot during normal use. It is 7.1 The stove is fitted with the Gazco Flue Sure System, which therefore recommended that a suitable fire guard be used will act to cut off the gas supply to the burners in the event for protection of young children and the infirm. Indeed, all of incorrect operation of the flue. If the system acts to cut parts of the appliance should be treated as a 'working off the gas s
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INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Covering the following models 8575 MCUC P8575 MCUC Model Gas Gas Working NOX Aeration Injector Gas Rate Input kW (Gross) Country 3 CAT. Type Pressure Class m /h High Low Stockton 5 I Natural Gas 20 mbar 5 1 x 7.5mm 260 0.435 4.6 2.5 GB, IE 2H 8575 G20 Gross Gross Stockton 5 I LPG Propane 37 mbar 5 1 x 13.5mm 110 0.170 4.4 2.3 GB, IE 3P P8575 G31 Gross Gross Efficiency Class II Flue Outlet Size 127mm (5”) ø Gas Inlet Connection Size 8mm ø Minimum
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INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 4. APPLIANCE LOCATION 1. FLUE AND CHIMNEY REQUIREMENTS 4.1 This appliance must stand on a non-combustible hearth that 1.1 The chimney or flue system must comply with the rules in is at least 12mm thick, and project a minimum of 50mm force, and must be a minimum of 127mm in diameter. (5"). from the base of the stove in all directions. See diagram 1. 1 1.2 The minimum effective height of the flue or chimney must be 3 metres (10ft). Any horizontal flue ru
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INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT: ENSURE THAT THE APPLIANCE IS should be allowed before trying to relight. Continued CORRECTLY ADJUSTED FOR THE GAS TYPE AND operation of this safety device means that there may be a CATEGORY APPLICABLE IN THE COUNTRY OF USE. serious problem with the flue system; a qualified gas REFER TO DATABADGE AND TECHNICAL engineer should inspect this. DO NOT USE THE STOVE SPECIFICATIONS AT THE FRONT OF THIS BOOKLET. UNTIL AN ENGINEER SAYS IT IS SAFE TO DO SO.
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INSTALLATION INSTRUCTIONS INSTALLATION 3.5 Check the pull of the flue system by applying a lighted 4.3 Locate the front coal between the heat shield and the flame smoke pellet to the flue system opening. If there is a baffle so that it ends sit flat against the burner skin. See definite flow into the chimney, proceed with the diagram 6. installation, if not warm the chimney for a few minutes. IF THERE IS STILL NO DEFINITE FLOW, THE FLUE MAY 6 REQUIRE ATTENTION - SEEK EXPERT ADVICE 3.6 The flue s
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INSTALLATION INSTRUCTIONS INSTALLATION 4.6 Place the remaining three coals behind the centre row so 5. LIGHTING that they touch the back panel. See diagram 9. 5.1 Full instructions are given in the users handbook. 9 AR0364 4.7 Ensure that the fibreglass rope seal on the back of the door is intact, close the door and rotate the doorknob clockwise to seal, some resistance will be felt at the end of its stroke, the doorknob will come to a stop in the vertical plane. See diagram 10. 10 AR1440 4.8 Se
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INSTALLATION INSTRUCTIONS COMMISSIONING 1. COMMISSIONING 1.1 Close all openable doors and windows in the room, ignite the stove and operate on maximum for 10 minutes. Remove the plastic sight plug from the right hand side of the stove. Position a lighted smoke match just inside the draught diverter opening and check that all smoke is drawn into the opening by viewing through the sight hole. See diagram 1. If there is any doubt, run the stove for a further 10 minutes, and repeat the test. 1 1.2 I
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SERVICING INSTRUCTIONS SERVICING / FAULT FINDING CHARTS 1. SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a 3.5mm competent person. All tests must be serviced by best practice as described by the current CORGI recommendations. 1.1 Before any test are undertaken on the appliance, conduct a gas soundness test for the property to ensure that there are no gas leaks prior to starting work. 1.2 Before any tests are undertaken on the applaince it is also recommended to
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SERVICING INSTRUCTIONS FAULT FINDING CHARTS 15 IGNITION FUNCTIONAL CHECK 2 FLAME FAILURE FUNCTIONAL CHECK NO SPARK PILOT WILL NOT STAY LIT OR FIRE GOES OUT IN USE Ensure there is no debris around the pilot assembly, (e.g. coal, soot etc.) which could short the spark, clean the area. Ensure there is no debris around the pilot assembly, e.g. coal, soot etc. which could short the spark, clean the area. Consult Section 2, retry. Light the pilot and keep the control knob pushed in at least 10 sec
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SERVICING INSTRUCTIONS REPLACING PARTS 2.4 Remove the two screws at the back of the firebox and lift 1. GENERAL the burner unit clear. See diagram 3. 1.1 All principal components can be replaced without removing the stove from its installation, although it is essential that the 3 gas supply to the appliance is turned off at the isolation device before proceeding further. For information on the handling and disposal of fire ceramics please refere to section 5, Cleaning the Fire, in the user instr
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SERVICING INSTRUCTIONS REPLACING PARTS 4. IGNITION LEAD 3.3 The pilot unit can now be removed by undoing the two screws. See diagram 6. 4.1 Gain access to the pilot assembly, see section 3 and disconnect the ignition lead from the electrode. 4.2 Remove the front cover from the control valve, see diagram 6 7 and 8, disconnect the other end of the ignition lead from the valve body, note the existing route of the ignition lead. 7 AR1445 3.7 Reassemble in reverse order, do not overtighten. NOTE: SP
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SERVICING INSTRUCTIONS REPLACING PARTS 11 6. GAS VALVE 6.1 Turn the gas supply off at the isolation device. 6.2 Disconnect the 2x8mm and 1x4mm gas pipe fittings at the back of the gas valve and also disconnect the thermocouple, see diagram 9. 9 AR0916 6.5 Disconnect the ignition lead from the gas valve. 6.6 Undo the two bolts securing the gas valve to the appliance and remove the valve. 6.7 Replace in reverse order. 6.8 Check all joints for gas leaks, check operation of the thermocouple and ign
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SERVICING INSTRUCTIONS REPLACING PARTS 9.2 Disconnect the two sender wires. Undo the two taptite 8. MAIN INJECTOR screws and remove the sensor and the two plastic spacers. See diagram 15. 8.1 Turn the gas supply off at the isolation device. Ensure that the appliance is cold before commencing work on it 15 8.2 Undo the compression nut from the injector (A) and loosen the compression nut (B) in the gas valve body. The pipe can now be positioned out of the way, screw the injector (C) out of the bur
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SERVICING INSTRUCTIONS REPLACING PARTS 10. PRIMARY AERATION PLATE 11. CHANGING BETWEEN GAS TYPES 10.1 Remove the cover plate from the bottom of the stove by In order to change between gas types, it will be necessary undoing the 6mm bolt. See diagram 18. to change the following items. • Pilot Unit • Control Valve** 18 • Main Injector • Aeration Plate • Data badge The relevant parts can be ordered from Gazco, always quote the appliance type and serial number when ordering spare parts. ** NOTE: TH
