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C
N
E
R
G
T
I
INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPER-
TY DAMAGE, PERSONAL INJURY
Chateau™
OR LOSS OF LIFE.
Direct Vent Decorative
FOR YOUR SAFETY
Installation and service must
be performed by a qualified
Gas Appliance
installer, service agency or
the gas supplier.
Model: DVT38, DVT44
WHAT TO DO IF YOU SMELL GAS:
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Chateau™ Table of Contents Please read the installation & operating instructions before using this appliance. Thank you and congratulations on your purchase of a Vermont Castings, Majestic Products fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. Installation & Operating Instructions Important Curing/Burning Instructions ........................
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Chateau™ Installation & Operating Instructions This gas fireplace should be installed by a qualified installer in This appliance may be installed in an aftermarket accordance with local building codes and with current CSA- permanently located, manufactured home or mobile B149.1 Installation codes for Gas Burning Appliances and home, where not prohibited by local codes. Equipment. For USA Installations follow local codes and/or the This appliance is only for use with the type of gas current N
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Chateau™ Fireplace Dimensions - DVT38 11 ���" Rough (298mm) 17" (432mm) Opening 8���" Dia. Depth 54" (1372mm) (213mm) 3" (76mm) 11" Dia. (279mm) 25���" (648mm) 28���" (724mm) Rough Opening Width ����� " 3/4" (19mm) 5���" (1114mm) (140mm) Rough Opening Height 12���" (311mm) 1���" 49���" (41mm) (1257mm) 33���" 9���" (848mm) 55" (235mm) �����" (876mm) 29���" (1397mm) (746mm) 3���" 7���" (86mm) (187mm) 1/2" (13mm) 37 ���" (962mm) 2���" 10" (60mm) (254mm) No drywall in this area, MUST use noncombu
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Chateau™ Clearance to Combustibles Appliance Top Standoffs .............................................0” (0mm) Bottom ........................................................0” (0mm) Side Standoffs ............................................0” (0mm) Back Standoffs ...........................................0” (0mm) Venting Horizontal Termination through-a-side wall: J I H Vertical Sections: G Mantel Sides ...............................................2 ¹⁄₂” (64mm) F Leg Horizont
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Chateau™ other noncombustible face finish material desired Framing and Finishing when setting the depth of the framing. NOTE: The valve box assembly must be installed in the 4. Attach the fireplace nailing flanges to the frame as same room as the fireplace. shown in Figure 5. 1. Choose the unit location. 5. The gas components are located in the control 2. The unit is shipped with four (4) nailing flanges panel assembly attached to the right side of the unit. mounted to the sides near the front
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Chateau™ Gas Specifications MAX. MIN. GAS INPUT INPUT MODEL FUEL CONTROL B.T.U.H B.T.U.H. DVT38RN Natural Gas Millivolt 46,000 34,000 DVT38RP Propane Millivolt 46,000 36,000 DVT38EN Natural Gas 24V Hi/Lo 46,000 34,000 12���" (311mm) DVT38EP Propane 24V Hi/Lo 46,000 36,000 DVT44RN Natural Gas Millivolt 60,000 37,000 DVT44RP Propane Millivolt 60,000 45,000 9 ���" DVT44EN Natural Gas 24V Hi/Lo 60,000 37,000 (235mm) FP1362 DVT44EP Propane 24V Hi/Lo 60,000 45,000 Fig. 8 Valve box f
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� � � � � � � � � � � � � � � � � � � THTP TP TH � � � � � � � � � � � � � � � � � Chateau™ Remote ON/OFF Switch 1/2” NPT X 1/2” Flare Shut-off Valve 1/2” Gas Tight or Tinned Copper (from valve) 1/2” Gas Supply (Not provided) FP297A Gas Control Valve Fig. 9 Typical gas supply installation. FP1366 Always check for gas leaks with a mild Fig. 10 Remote switch wiring diagram for R models. soap and water solution applied with a FP297A Electrical Junction Box (E Units Only) INSTA VENT FREE brus
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LO Chateau™ General Venting Your fireplace is approved to be vented either through the side wall, or vertical through the roof. • Only Vermont Castings, Majestic Products venting components specifically approved and PILOT labelled for this fireplace may be used. • Venting terminals shall not be recessed into a wall or HONEYWELL IGNITION MODULE siding. 24V MV MV/VP PV GRD 24V SENSE SPARK • Horizontal venting must be installed on a level plane 1 2 3
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V V �������� Chateau™ General Venting Information - Termination Location INSIDE CORNER DETAIL G V N H N A D E B C B ����� ����� V L B V ������ ������ V ����� �������� ������ G F V V B M V G B X J B I V K X V A A AREA WHERE TERMINAL IS NOT PERMITTED V VENT TERMINATION X AIR SUPPLY INLET CFM145a 1 2 Canadian Installations US Installations A = Clearance above grade, veranda, porch, 12” (30cm) CFM145a 12” (30cm) DV Termin Location deck, or balcony 5/01/01 Rev. 12/05/01 B = Clearance to windo
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Chateau™ Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Outside Corner Recessed Location D B = C C Combustible A = 6"(152mm) Combustible E A 6"(152mm) Noncombustible V V 2"(50mm) Noncombustible 2"(50mm) V B Balcony - Balcony - with no side wall with perpendicular side wall C = Maximum depth of 48" (1219mm) for recessed H G location. V V D = Minimum width for back wall of a recess
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Chateau™ General Information Assembling Vent Pipes SK8 Venting Pipes Pipe Section Canadian Installations: Pipe Rim The venting system must be installed in accordance Hem with the current CSA-B149 .1 installation code. Lance USA Installations: Pipe The venting system must conform with local codes and/ Rim or the current National Fuel Gas code ANSI Z223.1/ NFPA 54. Only venting components manufactured by Vermont Castings, Majestic Products can be used in Direct Vent systems. NOTE: The join
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Chateau™ DVT44 ONLY �� �� When using the horizontal starter vent kit, SK8DVSK, �� with natural gas, do not use the restrictor plate. If using �� this vent kit with liquid propane, the 4 ¹⁄₂” restrictor plate �� �� may be used. (Fig. 16) �� �� 12" �� (305mm) �� Min. �� �� �� �� 24" �� May use up to (610mm) three (3) 90° FP1359 �� Min. elbows, but must DVT44 �� not have two (2) Horizontal �� consecutive 90° venting �� elbows in horizon- graph �� tal plane LP Only 5/13/03 djt �� Use 4 ���
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Chateau™ • For each 45° elbow installed in the horizontal run, 20ʼ (6 m) the length of the horizontal run MUST be reduced by 18” (45cm). This does not apply if the 45° elbows Unitized Elbow are installed on the vertical part of the vent system. (SK890) For each 90° elbow installed in the horizontal run, Pipe the length of the horizontal run MUST be reduced by Straps Every 3ʼ 36” (91cm). (914 mm) Pipe Straps • The maximum number of elbow degrees in a system Every 3ʼ is 270°. (Fig. 20)
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Chateau™ STEP 5 Vent Opening for Combustible Wall Tape the inner and outer flue collars of the fireplace 16 ¹⁄₄” (413mm) using UL approved metal adhesive tape to ensure the joints are sealed. Attach an appropriate length of vent pipe to the fireplace. Follow with the installation of the Framing 16 ¹⁄₄” Detail inner and outer elbow, tape elbow joints and secure (413mm) joints as described on Page 11. STEP 6 Measure the horizontal length requirement including a Fireplace Hearth 2” (50mm) over
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Chateau™ impossible to be taped. The outer pipe must be taped Sealing firestop gaps with high temperature sealant with 315°F high temperature metal adhesive tape for will restrict cold air being drawn in around fire- proper sealing. place. STEP 8 For vertically venting either propane or natural gas units, with vertical vent heights of 12ʼ (3.7m) or greater, Guide the vent terminations 8” and 11” collars into their (measured from the top of the flue collar) the restrictor respective vent pipe
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Chateau™ This Gas Fireplace has been approved for, • Vertical installations up to 40ʼ (12m) in height. Up to a 20ʼ (6m) horizontal vent run can be installed within the vent system using a maximum of three Max. 8' (2.4m) (3) 90° elbows. (Fig. 29) 4 • A 2ʼ (610mm) vertical section must be installed before any offset. A maximum of 20ʼ (6.1m) horizon- tal and three (3) 90° elbows may be installed with a minimum of 12ʼ (3.66m) vertical section above the 1 + 2 + 3 + 4 = 270° flue collar of the u
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Chateau™ Support Structure Elbow Strap Attic Installation Nails (4) Firestop Spacer Elbow Strap (must be tight) Ceiling Hole Joist Framing Angled Strap Ceiling Installation Angled Firestop Chimney Support Strap (must be tight) Joist FP270/271 FP270/271 CR Series Fig. 33 Attach straps to a structural framing member. 2/19/99 djt Firestop Spacer Min. Nails (4) FP593 2' (610mm) Fig. 31 Installing firestop spacer. FP593 SR/C Attic Insulation 11/20/97 Shield Nails (4 Re- quired) CFM190 Fig. 34
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Chateau™ Chimney Components Component Description Model Number Horizontal Starter Kit Contains 24”-40” telescopic pipe* for minimum vertical SK8DVSK rise from collar pipe, 90° elbow, horizontal through-wall starter pipe, zero clearance sleeve, metal adhesive tape, sidewall termination and firestop. SK8 Chimney Sections Pipe used to build 8” (SK8) flue systems. SK81 (1ʼ Long) SK818 (1Z\xʼ Long) SK83 (3ʼ Long) SK84 (4ʼ Long) SK8 Chimney Elbows Elbow us
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Chateau™ Operating Instructions Glass Information Glass Cleaning Only glass approved by CFM Specialty It is necessary to periodically clean the glass. During Home Products should be used on this start-up, condensation, which is normal, forms on the fireplace. inside of the glass. This condensation causes lint, dust and other airborne particles to cling to the glass • The use of any non-approved replacement glass will surface. void all product warranties. Also initial paint curing may depos