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Marlborough & Stockton
Coal Effect Stove Range
Conventional Flue
With upgradeable control valve
Instructions for Use,
Installation and Servicing
For use in GB, IE (Great Britain and Eire)
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the
translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.
IMPORTANT
Do not attempt to burn r
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CONTENTS COVERING THE FOLLOWING MODELS MARLBOROUGH - 8560 - P8560 - 8564 - P8564 - 8568 - P8568 STOCKTON - 8573 - P8573 - 8574 - P8574 PAGE APPLIANCE COMMISSIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 10 Technical Specifications 10 Site Requirements 11 Installation 12 Commissioning 17 SERVICING INSTRUCTIONS 18 Servicing Requirements 18 Fault Finding 19 How to replace parts 20 Basic spare parts list 24 Service records 25 2
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APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping, as the information will be required when making any guaranteed claims. FLUE CHECK PASS FAIL 1. Flue is correct for appliance 2. Flue flow test 3. Spillage test GAS CHECK 1. Gas soundness & let by test (Please circle Y / N as appropriate) Y / N Y / N 2. Standing pressure test in figures (e.g. 20 mb) mb 3. Appliance working pressure
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USER INSTRUCTIONS 1.12 In all correspondence, please quote the appliance type and 1. GENERAL serial number which can be found on the databadge at the rear of the stove. 1.13 This product is guaranteed for 2 years from the date of 1.1 Installation and servicing must be carried out by a installation, as set out in the terms and conditions of sale competent person in accordance with Gas Safety between Gazco and your local Gazco dealer. Please consult (Installation and Use) Regulations 1998, the re
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USER INSTRUCTIONS Advice on Handling and disposal of fire ceramics 3. TURNING THE STOVE OFF 5.7 The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre (RCF), a material which is 3.1 To turn the stove off, locate the control valve, turn the left- commonly used for this application. hand control knob until it points to off ( ). The main Protective clothing is not required when handling these burner goes out leaving the pilot burning. articles, but we recommend you
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USER INSTRUCTIONS 6.4 Place five of the loose round coals on the front coal so that Small Marlborough and Stockton 6 they lean against the flame baffle, in between the fingers. 6.1 Place the two rectangular coals behind the round coals, one Place the flame baffle onto the burner and push up against at each side, see diagram 7. the rear tray lip, see diagram 4. 7 4 AR0362 AR0359 6.5 Place four of the loose round coals behind the first row so 6.2 Locate the rear panel against the spacer brackets a
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USER INSTRUCTIONS 6.7 Ensure that the fibreglass seal on the back of the door is intact, 6.10 Place three large coals on the front coal so that they lean locate the door on the four studs and slide back to the firebox. against the flame baffle, and the four large coals on the Secure in place using the four dome nuts and the tool flame baffle so that they sit on the fingers, see diagram 13. supplied, do not over tighten the nuts, see diagram 10. Keep the tool with these instructions for future us
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USER INSTRUCTIONS 6.13 Ensure that the fibreglass seal on the back of the door is intact, 6.16 Place three large coals on the front coal so that they lean locate the door on the four studs and slide back to the firebox. against the flame baffle and four large coals on the flame Secure in place using the four dome nuts and the tool baffle so that they sit on the fingers, see diagram 19. supplied, do not over tighten the nuts, see diagram 16. Keep the tool with these instructions for future use. 1
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USER INSTRUCTIONS 6.19 Ensure that the fibreglass seal on the back of the door is intact. 11. VENTILATION Locate the door on the four studs and slide back to the firebox. Secure in place using the four dome nuts and the tool supplied, do not over tighten the nuts, see diagram 22. Keep 11.1 Any purpose provided ventilation should be checked the tool with these instructions for future use. periodically to ensure it is free from obstruction. 22 12. INSTALLATION DETAILS 12.1 To assist in any future
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INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Model Gas Gas Working NOX Aeration Injector Gas Rate Input kW (Gross) Country CAT. Type Pressure Class m3⁄h High Low Small: 8560 - Marlborough 4.55 2.5 I Naural Gas G20 20 mbar 5 ø7 mm 260 0.433 GB,IE 2H 8573 - Stockton Gross Gross P8560 - Marlborough LPG Propane G31 37 mbar 0.173 4.60 2.5 I 5 ø13 mm 120 GB,IE 3+ P8573 - Stockton LPG Butane G30 29 mbar 0.131 Gross Gross Medium: 8564- Marlborough 6.60 3.25 I Naural Gas G20 20 mbar 5 ø11 mm 375 0.
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INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 3.3 Soft copper tubing and soft soldered joints can be used but 1. FLUE AND CHIMNEY REQUIREMENTS must not be closer than 50mm to the base of the tray. 3.4 A means of isolating the gas supply to the appliance must be provided, independent of any appliance control. 1.1 The chimney or flue system must comply with the rules in 3.5 All supply gas pipes must be purged of any debris that may force, and must be a minimum of 127mm in diameter. (5"). have entere
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INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT: ENSURE THAT THE APPLIANCE IS pull. If this occurs a minimum of 10 minutes should be CORRECTLY ADJUSTED FOR THE GAS TYPE AND allowed before trying to relight. Continued operation of this CATEGORY APPLICABLE IN THE COUNTRY OF USE. safety device means there may be a serious problem with REFER TO DATABADGE AND TECHNICAL the flue system and a qualified gas engineer must inspect. SPECIFICATIONS OF THIS BOOKLET. DO NOT USE THE STOVE UNTIL AN ENGINEER SA
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INSTALLATION INSTRUCTIONS INSTALLATION There is a cutout in the RH rear leg to enable a direct 6. FUEL BED ARRANGEMENT straight connection to be made to the rear of the stove. See diagram 3. A gas soundness check must be completed up to the gas inlet connection. The major ceramic components can be found inside the 4.5 Check the pull of the flue system by applying a lighted firebox. Remove the cast iron door using the tool provided smoke pellet to the flue system opening. If there is a and remove
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INSTALLATION INSTRUCTIONS INSTALLATION 6.2 Locate the rear panel against the spacer brackets and slide 6.5 Place four of the loose round coals behind the first row so down so that it locates on the ledge of the flame baffle, see that they sit on the fingers, the two outer coals should touch diagram 6. the rectangular coals, see diagram 9. 6 9 AR0360 AR0363 6.3 Locate the front coal between the heat shield and flame 6.6 Place the remaining three round coals behind the centre baffle so that its en
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INSTALLATION INSTRUCTIONS INSTALLATION 6.11 Place two small coals at each end of the front coal so that Medium Marlborough and Stockton 8 they lean against the flame baffle, and a further two large coals on the flame baffle, one at each end, see diagram 15. 6.8 Place the flame baffle onto the shelf at the rear of the tray 15 and push up against the rear ledge, see diagram 12. 12 AR0368 6.12 Place five small coals along the rear of the flame baffle, AR0365 resting against the rear ledge, see diag
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INSTALLATION INSTRUCTIONS INSTALLATION 6.17 Place three small coals at each end of the front coal so that they lean against the flame baffle and a further four large coals on the flame baffle, two at each end, see diagram 21. Large Marlborough 21 6.14 Place the flame baffle onto the shelf at the rear of the tray and push up against the rear ledge, see diagram 18. 18 AR0373 6.18 Place six small coals along the rear of the flame baffle, resting against the rear ledge, see diagram 22. AR0370 22 6.
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INSTALLATION INSTRUCTIONS COMMISSIONING 1. COMMISSIONING 1.1 Close all openable doors and windows in the room. Ignite the stove and operate on maximum for 10 minutes. Remove the plastic sight plug from the right-hand side of the stove. Position a lighted smoke match just inside the draught diverter opening and check that all smoke is drawn into the opening. Watch through the viewing hole in the side of the casing. In restricted locations a mirror can be used. See diagram 1. If there is any doubt
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SERVICING INSTRUCTIONS SERVICING / FAULT FINDING CHARTS 1 1. SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person. All tests must be serviced by best practice as described by the current CORGI recommendations. Refer to ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS In User Instructions section 5 1.1 Before any tests are undertaken on the appliance, conduct a gas soundness test for the property to ensure there are no gas leaks prior to starting
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SERVICING INSTRUCTIONS FAULT FINDING CHARTS 19 IGNITION FUNCTIONAL CHECK 2 FLAME FAILURE FUNCTIONAL CHECK NO SPARK PILOT WILL NOT STAY LIT OR FIRE GOES OUT IN USE Ensure there is no debris around the pilot assembly, (e.g. coal, soot etc.) which could short the spark, clean the area. Ensure there is no debris around the pilot assembly, e.g. coal, soot etc. which could short the spark, clean the area. Consult Section 2 on page 4, retry. Light the pilot and keep the control knob pushed in at l
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SERVICING INSTRUCTIONS REPLACING PARTS 2.3 Loosen main injector nut on airbox and disconnect from 1. GENERAL injector, see diagram 3, A. 1.1 All principal components can be replaced without removing 3 the stove from its installation but it is essential that the gas A supply to the appliance is turned off at the isolation device before proceeding further. 2. BURNER UNIT REMOVAL 2.1 Turn the gas supply off at the isolation device. Ensure the unit is cool. Use cover material to front of appliance t
