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INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
GAS-FIRED DIRECT VENT INSERT
INSTALLATION AND OPERATION INSTRUCTIONS FOR:
VENTED GAS FIREPLACE
NATURAL GAS MODELS GDI-44N
PROPANE GAS MODELS GDI-44P
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS
WARNING: If the information in these instructions is not followed exactly, a fire
or explo
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2 TABLE of CONTENTS Pg 2-4 INTRODUCTION Pg 9-10 OPERATION / MAINTENANCE Warranty Operating Instructions General Instructions Rear Burner Control General Information Maintenance Care of Glass & Plated Parts 10 REPLACEMENT BLOWER 5-7 INSTALLATION 11 ADJUSTMENTS Insert Vent Connection Pilot Burner Adjustment Chimney Connection Vent Restrictions Gas Pipe Installation Venturi Adjustments Wall Switch / Thermostat 12-13 REPLACEMENTS 7-8 FINISHING Ordering Replacement Parts Trim Extrusion Installation R
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3 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001:2000 Quality Assurance Certificate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the qualit
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4 GENERAL INFORMATION GENERAL INSTRUCTIONS THIS GAS FIREPLACE INSERT SHOULD BE INSTALLED FOR YOUR SATISFACTION, THIS FIREPLACE INSERT AND SERVICED BY A QUALIFIED INSTALLER to con- HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION form with local codes. Installation practices vary from re- AND QUALITY! gion to region and it is important to know the specifics that Minimum inlet gas supply pressure is 4.5 inches water apply to your area, column for natural gas and 11 inches water column for for example
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5 INSTALLATION Clean out ashes from the inside of the wood-burning fire- Provide adequate ventilation air. place. Make sure that the chimney and wood-burning fire- Provide adequate accessibility clearance for place are in a clean and sound condition and constructed servicing and operating the fireplace insert. of non-combustible materials. If necessary have any repair work done by a qualified person before installing the in- Never obstruct the front opening of the fire- sert. Remove the existing
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6 2. Gently stretch the liners to the required lengths and in- INSERT VENT CONNECTION sert into the chimney. Place the terminal onto the top of the Move the insert close to its final position inside the wood- chimney cap and fit the flashing plate to suit. Make weather tight by sealing with caulking (not supplied) and fasten to burning fireplace. This unit is equipped with 6 levelling screws located as follows: two are on either side of the the chimney with screws and plugs (not supplied). circ
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7 The insert may now be FIGURE 9 pushed into its final position inside the wood-burning fire- place. Secure the insert to the fireplace using perforated VENT SECURING CONNECTION strapping attached to the two HOLES ASSEMBLY securing holes on either side of the unit as shown. We rec- ommend that the trim be in- stalled before the unit is placed into its final position. WALL SWITCH / THERMOSTAT FIGURE 7 For ease of accessibility, an optional remote wall switch or millivolt thermostat may be install
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#7 #6 #4 8 #5 LOG PLACEMENT TM PHAZER logs, exclusive to Napoleon Fireplaces, pro- vide a unique and realistic glowing effect that is different in TM every installation. Use only certified PHAZER logs avail- able from your Napoleon / Wolf Steel Ltd. dealer. POSITIONING THE LOGS IMPROPERLY WILL CAUSE FLAME IMPINGEMENT AND CARBONING. Position the logs as shown. All logs are numbered. D #1 Logs (#5) and (#7) fit onto the indentations of the lower FIGURE 14 a-d logs. GLOWING EMBERS Tear the embers i
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9 OPERATION / MAINTENANCE When lit for the first time, the fireplace will emit a slight OPERATING INSTRUCTIONS odour for a few hours. This is a normal temporary condi- Purge all gas lines with the glass door open. Assure tion caused by the "burn-in" of paints and lubricants that a continuous gas flow is at the burner before clos- used in the manufacturing process and will not occur ing the door. Allow several minutes (5-15) for the flame again. Simply open a window to sufficiently ventilate to s
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black w ite h 10 MAINTENANCE CONTINUED 2. Keep the control compartment, logs, burner, air shutter 5. Replace the cleaned logs. opening and the area surrounding the logs clean by vacu- 6. Check to see that the main burner ignites completely on all uming or brushing, at least once a year. openings when the gas knob for the burner is turned on. A 3. Check to see that all burner ports are burning. Clean out 5-10 second total light-up period is satisfactory. If ignition any of the ports which may not
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11 ADJUSTMENTS PILOT BURNER ADJUSTMENT VENTURI ADJUSTMENT This unit is approved for use with a 2" liner for air intake Remove the pilot screw cap. Adjust the pilot screw to pro- and a 3" liner for exhaust. For best performance, however, vide properly sized flame. Turn in a clockwise direction to it is recommended to use two 3" liners. reduce the gas flow. Replace the pilot screw cap. Air shutter settings will differ depending on the liner sys- tem used. Use the charts below to determine the corr
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12 REPLACEMENTS Contact your dealer for questions concerning prices and When ordering replacement parts always give the follow- availability of replacement parts. Normally all parts can be ing information: ordered through your Napoleon dealer or distributor. 1. MODEL & SERIAL NUMBER OF FIREPLACE 2. INSTALLATION DATE OF FIREPLACE 3. PART NUMBER FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE 4. DESCRIPTION OF PART ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. 5. FINISH REPLACEMEN
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13 W415-0314 / C / 01.15.04 * WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.
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14 TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED. SYMPTOM PROBLEM TEST SOLUTION Pilot will not light. No spark at pilot burner - check if pilot can be lit by a match - check that the wire is connected to the push button ignitor. - check if the push button ignitor needs tightening. - replace the push button ignitor. - spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) Spark g
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15 SYMPTOM PROBLEM TEST SOLUTION REFER TO "MAIN BURNER GOES OUT; PILOT STAYS ON" Main burner goes out; pilot goes out. Vent re-circulating - check joint seals and installation. Thermocouple shorting or - loosen and tighten thermocouple faulty. - clean thermocouple and valve connection. - replace thermocouple. - replace valve. Vent is reversing - check all venting and insert seals. - check that door is properly sealed. If the insert is allowed to burn with the door off when purging the unit
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16 W415-0314 / C / 01.15.04 Wolf Steel Fireplace Service History This fireplace must be serviced annually depending on usage. Service Technician Date Dealer Name Service Performed Special Concerns Name
