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H. Mineral Wool I. Blower Installation Included in kit: Blower. WARNING Tools required: Powered Phillips head screwdriver. Turn off gas and disconnect appliance from electricity. Explosion Risk. Remove logs and burner from appliance. Remove blower • Follow ember placement instructions in manual. access cover in bottom of firebox by removing the screws. • Do NOT place embers directly over burner ports. Retain screws for reassembly. • Replace ember material annually. Improperly placed ember
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DO NOT
DISCARD
R
COLUMBIA BAY INSERT
DIRECT VENT GAS APPLIANCE
Owner’s Manual
Installation and Operation
Model:
COLBAY-INS
Portland
Tested and
O-T L
Listed by Oregon USA
C US
OMNI-Test Laboratories, Inc.
CAUTION
DO NOT DISCARD THIS MANUAL
• Important operating • Read, understand and follow • Leave this manual with
and maintenance these instructions for safe party responsible for use
instructions included. installation and operation. and operation.
WARNING
WARNING: If the information in thes
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and Welcome to the Quadra-Fire Family! Hearth & Home Technologies welcomes you to our tradi- is meticulously fabricated and gold and nickel surfaces tion of excellence! In choosing a Quadra-Fire appliance, are hand-fi nished for lasting beauty and enjoyment. Our you have our assurance of commitment to quality, durabil- pledge to quality is completed as each model undergoes ity, and performance. a quality control inspection. From design, to fabrication, to shipping: Our guarantee of quali
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Table of Contents 1 Listing and Code Approvals 8 Appliance Setup A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 A. Remove Shipping Materials . . . . . . . . . . . . . . . . . . . . . . . 16 B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 B. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. Door C
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Listing and Code Approvals 1 1 A. Appliance Certifi cation D. High Altitude Installations Omni-Test Laboratories, Inc. listed gas appliances are MODELS: Columbia Bay Insert tested and approved without requiring changes for elevations from 0 to 2000 feet in the U.S.A. and 0 to 4500 LABORATORY: Omni Test Laboratories, Inc. 061-S-30-5 feet in Canada. TYPE: Direct Vent Gas Fireplace Heater When installing this appliance at an elevation above 2000 STANDARD: ANSI Z21.88-2002 • CSA 2.33-2002
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Getting Started 2 2 A. Design and Installation Considerations C. Inspect Appliance and Components Quadra-Fire direct vent gas appliances are designed to operate with all combustion air siphoned from outside of WARNING the building and all exhaust gases expelled to the outside. Inspect appliance and components for damage. No additional outside air source is required. Damaged parts may impair safe operation. • Do NOT install damaged components. • Do NOT install incomplete components. CAUTIO
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Framing and Clearances 3 3 Note: WARNING • Illustrations reflect typical installations and are FOR Fire Risk DESIGN PURPOSES ONLY. Provide adequate clearance: • Illustrations/diagrams are not drawn to scale. • Around air openings • Actual installation may vary due to individual design preference. • To combustibles • For service access A. Selecting Appliance Location Locate appliance away from traffi c areas. When selecting a location for your appliance it is important to NOTE: For actual
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Termination Locations 4 4 A. Vent Termination Minimum Clearances GAS OR WOOD TERMINATION 2 FEET Figure 4.1 specifi es minimum vent heights for various (MINIMUM) TO PERPENDICULAR pitched roofs. WALL (GAS ONLY) GAS TERMINATION 18 IN. HORIZONTAL OVERHANG A 2 FT. 20 INCHES MIN. VERTICAL MIN. WALL LOWEST DISCHARGE OPENING GAS DIRECT VENT TERMINATION CAP X 12 ROOF PITCH IS X/ 12 H (MIN.) - MINIMUM HEIGHT FROM ROOF Gas Termination Wood & Fuel Oil Termination TO LOWEST DISCHARGE OPENING A
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Vent Information 5 5 Install the 3 in. (76 mm) fl exible vent pipes down through A. Venting and Installation the chimney. Attach and secure the bottom ends of the Tools and supplies needed: Pliers; Phillips screwdriver; fl ex pipes to the starting collar bracket with set screws on Tape measure; Level; Electrical drill and bits; Square; and each collar. Attach the labeled pipe to the exhaust collar High Temperature Sealant Material. on the starter collar bracket. Place the insert on the
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THIS OPTION SHOWS THE AIR INLET TERMINATING IN THE CHIMNEY. TERMINATION CAP ADAPTOR EXHAUST AIR VENT PIPE V=10 FT. (3 M) MINIMUM 40 FT. (12 M) MAXIMUM INSULATION INLET AIR VENT PIPE Note: Insulation is not included with the venting kit. Figure 5.3 WARNING Fire Hazard. Asphyxiation Risk. • The exhaust pipe must only be connected to the exhaust starting collar of the unit and the center collar of the termination cap. • The inlet air pipe must only be connected to the inlet air collar of the un
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Gas Information 6 6 With a 5/8 in. wrench remove the orifi ce retaining nut. A. Fuel Conversions Replace with the appropriate orifi ce (.063 LP / .106 NG). Before making gas connections ensure that appliance be- ing installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a qualifi ed technician using Hearth & Home Technologies specifi ed and approved parts. B. Converting to LP Gas Note: Ga
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Ensure that the rubber gasket (D) is properly positioned C. Valve Regulator Replacement and install the new HI/LO pressure regulator assembly to Remove upper and lower back shield. Loosen the set col- the valve using the new screws (E) supplied with the kit. lars on the extension rods with the 3/32 in. Allen wrench. Tighten screws securely. (Reference torque = 25 in./lb.) Remove the rods and adapter cap. Install the enclosed identifi cation label (F) to the valve Turn control knob to the
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D. Gas Pressures E. Gas Connection Proper input pressures are required for optimum appli- Note: Have the gas supply line installed in accordance ance performance. Gas line sizing requirements need to with local building codes, if any. If not, follow ANSI be made following NFPA54. 223.1. Installation should be done by a qualifi ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be WARNING performed by a licensed plumbe
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WARNING Fire or Explosion Hazard • Gas buildup during line purge may ignite. • Purge should be performed by qualifi ed technician. • Ensure adequate ventilation. • Ensure there are no ignition sources such as sparks or open fl ames. • A small amount of air will be in the gas supply lines. When fi rst lighting appliance it will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally. Air only needs to be purged again if gas valve has
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Electrical Information 7 7 Do not connect this appliance to a thermostat serving A. Recommendation for Wire any other appliance. See Figure 7.1 for recommended maximum lead length Bedroom installation in Canada requires this appliance (two wire) when using wall thermostat/switch. to be connected to a thermostat. NOTE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local WARNING codes, with National Electric Code ANSI/NFPA 70-la
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PILOT IGNITOR THERMOPILE THERMOCOUPLE ROCKER SWITCH / WALL THERMOSTAT / REMOTE PUSH BUTTON IGNITOR PILOT ADJUSTMENT CAP VARIABLE REGULATOR MANIFOLD PRESSURE INLET PRESSURE Figure 7.2 WARNING CAUTION Shock hazard. Label all wires prior to disconnection when servicing controls. • Replace damaged wire with type 105º C rated Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. wire. • Wire must have high temperature insulation. Quadra-Fire • Columbi
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Appliance Setup 8 8 Uninstall the existing crown by removing the four screws A. Remove Shipping Materials on the back side of the door. Retain the screws. Remove shipping materials from inside or underneath the fi rebox. B. Accessories Install approved accessories per instructions included with accessories. See Service Parts List for appropriate accessories. WARNING Shock or fi re risk. Use ONLY optional accessories approved for this appliance. Figure 8.2 • Using non-listed accessorie
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Assemble the trim with the two corner brackets provided. D. Grille Installation Slide the assembled trim over the assembled panel set. Remove the door of appliance. Remove the four screws (two at each end) holding grille in place. Lift up to remove. Figure 8.7 Slide the panel/trim down over the face of the unit, behind the top, aligning the holes in the upper and lower, right and left corners, and secure the panel and trim set to the appliance with the attachment screws using four screw
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Rest bottom of panel on shelf and push top into position. F. Brick Installation Hold in place by bending brick clips over along front edge of brick. Install baffle: Bring the front edge of the baffle up and forward until the baffle rests on the baffle supports, as shown. BAFFLE BAFFLE SUPPORTS SUPPORTS BAFFLE BAFFLE Figure 8.12 Install left brick panel in the same way by pushing in the Figure 8.9 top and securing by bending clips at top and bottom. Lift the baffle slightly and install t
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Install left log (#2) over locating pins on burner. G. Positioning the Logs While still breakable, the logs do not become fragile until after the appliance is burned and they have cured. After curing, any handling must be done with care as breakage can easily occur. Note: Logs have been designed to work specifi cally with the burner of this appliance. Exact placement will ensure proper operation of your gas appliance and reduce sooting. Complete log installation. Figure 8.18 Install right
