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DO NOT
DISCARD
Owner’s Manual
Installation and Operation
Model(s):
CD4236MR CD4842MR
CD4236MLR CD4842MLR
CD4236MIR CD4842MIR
CD4236MILR CD4842MILR
Direct Vent Gas Appliance
CAUTION
DO NOT DISCARD THIS MANUAL
• Read, understand and follow • Leave this manual with
• Important operating and
these instructions for safe party responsible for
maintenance instructions
installation and operation. use and operation.
included.
WARNING WARNING
HOT SURFACES!
If the information in these instruc-
Glass an
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Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. This owner’s manual should be retained for future reference. A. Congratulations We suggest that you keep it with your other important Congratulations on selecting a Heatilator gas fi replace, an documents and product manuals. elegant and clean alternative to wood burning fi replaces. The information contained in this owner’s manual, unless The Heatilator gas fi replace you h
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Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE: Used to address practices not related to personal injury. Table of Contents A. Congratulations 2 7 Vent Information and Diagrams B. Limited Lifetime
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14 Appliance Setup A. Remove Clean Face Components 54 B. Remove Glass Assembly 54 C. Remove the Shipping Materials 54 D. Clean the Appliance 54 E. Accessories 54 F. Install the Refractory 54 G. Place the Lava Rock 54 H. Place the Vermiculite 54 I. Place the Rockwool 54 J. Install the Log Assembly 55 K. Fixed Glass Assembly 55 L. Install Trim 56 M. Install Clean Face Components 56 N. Air Shutter Setting 57 15 Troubleshooting A. Standing Pilot Ignition System 58 B. Intellifi re Ignition System
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B. Limited Lifetime Warranty Gas Appliance (Fireplace) Limited Lifetime Warranty HEARTH & HOME TECHNOLOGIES INC. (“HHT”) extends the following warranty for HEATILATOR ® gas appliances installed in the United States of America or Canada (the "Appliance"). Dealers and employees of HHT have no authority to make any warranty or authorize any remedies in addition to or inconsistent with the terms of this warranty. Limited Lifetime Warranty HHT warrants the Appliance for component failure due to
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Listing and Code Approvals 1 1 A. Appliance Certifi cation C. BTU Specifi cations Caliber CD Mesh Series CD4236M CD4842M MODELS: CD4236MR, CD4236MLR, CD4236MIR, CD4236MILR Standing Pilot or IPI CD4842MR, CD4842MLR, CD4842MIR, CD4842MILR Max/Min Input Rate (NG) 30,000/20,000 33,000/22,000 LABORATORY: Underwriters Laboratories, Inc. (UL) Orifi ce Size (NG) .104 in./2.64 mm .109 in./2.77 mm TYPE: Vented Gas Fireplace Heaters Max/Min Input Rate (LP) 29,500/20,000 32,500/20,500 STANDARD: ANSI Z2
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Inspection Note: The following requirements reference various The state or local gas inspector of the side wall horizon- Massachusetts and national codes not contained in this tally vented gas fueled equipment shall not approve the document. installation unless, upon inspection, the inspector ob- serves carbon monoxide detectors and signage installed G. Requirements for the Commonwealth of in accordance with the provisions of 248 CMR 5.08(2)(a)1 Massachusetts through 4. For all side wall
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User Guide Operating Instructions 2 2 • Install a physical barrier such as: A. Gas Fireplace Safety - A decorative fi rescreen. - Adjustable safety gate. WARNING • Install a switch lock or a wall/remote control with child HOT SURFACES! protection lockout feature. Glass and other surfaces are hot • Keep remote controls out of reach of children. during operation and cool down. • Never leave children alone near a hot fi replace, whether Hot glass will cause burns. operating or cooling down. • D
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C. Fan Kit (optional) F. Fixed Glass Assembly If desired, a fan kit may be added. Contact your dealer to See Section 14.K. order the correct fan kit. G. Remote Controls, Wall Controls and Wall D. Clear Space Switches Follow the instructions supplied with the control installed WARNING! DO NOT place combustible objects in front of to operate your fi replace: the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. For safety: Avoid placing candles and other heat-sens
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I. Lighting Instructions (IPI) • For normal use, activate/deactivate your fi replace with the wall switch or remote control. • The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer. • If your fi replace must be deactivated for service or an extended period of time, follow the instructions below. 10 Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev J • 06/08 This applianc
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PILOT ON PILOT OFF ON ON J. Lighting Instructions (Standing Pilot) • For normal use, activate/deactivate your fi replace with the wall switch or remote control. • If your fi replace must be deactivated for service or an extended period of time, follow the instructions below. Heatilator • Caliber Mesh CD Series-SIT Valve • 4040-849 Rev J • 06/08 11 PILOT OFF This appliance needs fresh air for safe operation and must be installed so there are provisions for FOR YOUR SAFETY READ BEFORE LIGHTING
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K. After Fireplace is Lit Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • Turn the fi replace off and allow it to completely cool. • Remove fi xed glass assembly. See Section 14.K. • Clean fi xed glass assembly. See Section 3.A. • Replace the fi xed glass assembly and run continuously on high an additional 12 hours. This cures the materials used to manufacture the fi re- place. NOTICE! Open windows for air circulation during fi replace break-in.
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Maintenance and Service 3 3 Doors, Surrounds, Fronts Any safety screen or guard removed for servicing must be replaced prior to operating the fi replace. Frequency: Annually By: Homeowner When properly maintained, your fi replace will give you many years of trouble-free service. We recommend an- Tools needed: Protective gloves, stable work surface nual service by a qualifi ed service technician. • Assess condition of screen and replace as necessary. • Inspect for scratches, dents or ot
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B. Maintenance Tasks-Qualifi ed Service Burner Ignition and Operation Technician Frequency: Annually The following tasks must be performed by a qualifi ed By: Qualifi ed Service Technician service technician. Tools needed: Protective gloves, vacuum cleaner, whisk Gasket Seal and Glass Assembly Inspection broom, fl ashlight, voltmeter, indexed drill bit set, and a manometer. Frequency: Annually • Verify burner is properly secured and aligned with pilot By: Qualifi ed Service Technician or ignite
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Installer Guide Getting Started 4 4 A. Typical Appliance System NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual Note: Dual venting confi gurations Horizontal Termination ARE NOT allowed. Appliance Cap (SECTION 10) MUST be vented EITHER vertically OR horizontally. Vertical Termination Cap (SECTION 10) Noncombustible roof Storm Collar flashing mai
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B. Design and Installation Considerations D. Inspect Appliance and Components Heatilator direct vent gas appliances are designed to op- • Carefully remove the appliance and components from erate with all combustion air siphoned from outside of the the packaging. building and all exhaust gases expelled to the outside. No • The vent system components and decorative doors and additional outside air source is required. fronts may be shipped in separate packages. • If packaged separately, the lo
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Framing and Clearances 5 5 NOTICE: Illustrations refl ect typical installations and are A. Select Appliance Location FOR DESIGN PURPOSES ONLY. Illustrations/diagrams When selecting a location for the appliance it is important are not drawn to scale. Actual installation may vary due to to consider the required clearances to walls (see Figure individual design preference. 5.1). WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to h
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To further prevent drafts, the wall shield and ceiling fi re- B. Construct the Appliance Chase stops should be caulked with high temperature caulk to A chase is a vertical box-like structure built to enclose the seal gaps. Gas line holes and other openings should be gas appliance and/or its vent system. In cooler climates caulked with high temp caulk or stuffed with unfaced insu- the vent should enclosed inside the chase. lation. If the appliance is being installed on a cement slab, a layer
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D. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct- ed entirely of noncombustible materials (i.e., steel studs, concrete board, etc). Mantels Note: All 30 in. minimum measurements to ceiling in inches. 18 17 16 16 15 15-1/4 14 14-1/2 13 13-3/4 12 13 11 12-1/4 10 11-1/2 9 10-3/4 8 10 7 9-1/4 6 8-1/2 5 7-3/4 4 7 3 6-1/4 5-1/2 5 Measured from top
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Termination Locations 6 6 A. Vent Termination Minimum Clearances Direct Vent Gas, Wood or Fuel Oil Termination 20 in. (508 mm) WARNING A (minimum) to 18 in. Perpendicular (457 mm) Wall Fire Risk. (DV only) B Maintain vent clearance to combustibles as specifi ed. Gas • DO NOT pack air space with insulation or other Termination materials. Failure to keep insulation or other materials away from vent pipe may cause overheating and fi re. Horizontal overhang Termination Caps Staggered Height A G
