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DO NOT
DISCARD
Owner’s Manual
Installation and Operation
Model(s):
CD4236R CD4842R
CD4236LR CD4842LR
CD4236IR CD4842IR
CD4236ILR CD4842ILR
Direct Vent Gas Appliance
CAUTION
DO NOT DISCARD THIS MANUAL
• Read, understand and follow • Leave this manual with
• Important operating and
these instructions for safe party responsible for
maintenance instructions
installation and operation. use and operation.
included.
WARNING WARNING
HOT SURFACES!
If the information in these instruc-
Glass and other
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Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. This owner’s manual should be retained for future reference. A. Congratulations We suggest that you keep it with your other important Congratulations on selecting a Heatilator gas fi replace, an documents and product manuals. elegant and clean alternative to wood burning fi replaces. The information contained in this owner’s manual, unless The Heatilator gas fi replace you h
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Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE: Used to address practices not related to personal injury. Table of Contents A. Congratulations 2 6 Termination Locations B. Warranty 5 A. Vent Termi
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13 Finishing A. Mantel and Wall Projections 54 B. Facing Material 54 14 Appliance Setup A. Remove Fixed Glass Assembly 55 B. Remove the Shipping Materials 55 C. Clean the Appliance 55 D. Accessories 55 E. Place the Lava Rock 55 F. Place the Vermiculite 55 G. Place the Rockwool 55 H. Install the Refractory 55 I. Install the Log Assembly 55 J. Fixed Glass Assembly 56 K. Install Trim and/or Surround 56 L. Install Hood 56 M. Air Shutter Setting 56 15 Troubleshooting A. Standing Pilot Ignition
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B. Warranty Hearth & Home Technologies LIMITED WARRANTY Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts. Warranty Period HHT Manufactured Appliances and Venting Components Covered EPA Parts Labor
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B. Warranty (continued) This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, baffl es, fi repots, doors, or fi rebox area are not covered by this warranty. Noise resulting from minor expansion, contraction, or movement of certain parts is normal and c
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Listing and Code Approvals 1 1 A. Appliance Certifi cation C. BTU Specifi cations Caliber CD Series CD4236 CD4842 MODELS:CD4236R, CD4236LR, CD4236IR, CD4236ILR Standing Pilot or IPI CD4842R, CD4842LR, CD4842IR, CD4842ILR Max/Min Input Rate (NG) 30,000/20,000 33,000/22,000 LABORATORY: Underwriters Laboratories, Inc. (UL) Orifi ce Size (NG) .104 in./2.64 mm .109 in./2.77 mm TYPE: Vented Gas Fireplaces Max/Min Input Rate (LP) 29,500/20,000 32,500/20,500 STANDARD: ANSI Z21.88-2005•CSA2.33-2005
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Inspection Note: The following requirements reference various The state or local gas inspector of the side wall horizon- Massachusetts and national codes not contained in this tally vented gas fueled equipment shall not approve the document. installation unless, upon inspection, the inspector ob- serves carbon monoxide detectors and signage installed H. Requirements for the Commonwealth of in accordance with the provisions of 248 CMR 5.08(2)(a)1 Massachusetts through 4. For all side wall
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User Guide Operating Instructions 2 2 • Install a physical barrier such as: A. Gas Fireplace Safety - A decorative fi rescreen. - Adjustable safety gate. WARNING • Install a switch lock or a wall/remote control with child HOT SURFACES! protection lockout feature. Glass and other surfaces are hot • Keep remote controls out of reach of children. during operation and cool down. • Never leave children alone near a hot fi replace, whether Hot glass will cause burns. operating or cooling down. • D
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C. Fan Kit (optional) F. Fixed Glass Assembly If desired, a fan kit may be added. Contact your dealer to See Section 14.K. order the correct fan kit. G. Remote Controls, Wall Controls and Wall D. Clear Space Switches Follow the instructions supplied with the control installed WARNING! DO NOT place combustible objects in front of to operate your fi replace: the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. For safety: Avoid placing candles and other heat-sens
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I. Lighting Instructions (IPI) • For normal use, activate/deactivate your fi replace with the wall switch or remote control. • The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer. • If your fi replace must be deactivated for service or an extended period of time, follow the instructions below. Heatilator • Caliber CD Series • 4040-263 Rev N • 11/08 11 This appliance needs fresh a
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PILOT ON PILOT OFF ON ON J. Lighting Instructions (Standing Pilot) • For normal use, activate/deactivate your fi replace with the wall switch or remote control. • If your fi replace must be deactivated for service or an extended period of time, follow the instructions below. 12 Heatilator • Caliber CD Series • 4040-263 Rev N • 11/08 PILOT OFF This appliance needs fresh air for safe operation and must be installed so there are provisions for FOR YOUR SAFETY READ BEFORE LIGHTING adequate combu
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K. After Fireplace is Lit Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • Turn the fi replace off and allow it to completely cool. • Remove fi xed glass assembly. See Section 14.K. • Clean fi xed glass assembly. See Section 3. • Replace the fi xed glass assembly and run continuously on high an additional 12 hours. This cures the materials used to manufacture the fi re- place. NOTICE! Open windows for air circulation during fi replace break-in. •
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Maintenance and Service 3 3 Doors, Surrounds, Fronts Any safety screen or guard removed for servicing must be replaced prior to operating the fi replace. Frequency: Annually By: Homeowner When properly maintained, your fi replace will give you many years of trouble-free service. We recommend an- Tools needed: Protective gloves, stable work surface nual service by a qualifi ed service technician. • Assess condition of screen and replace as necessary. • Inspect for scratches, dents or ot
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B. Maintenance Tasks-Qualifi ed Service Burner Ignition and Operation Technician Frequency: Annually The following tasks must be performed by a qualifi ed By: Qualifi ed Service Technician service technician. Tools needed: Protective gloves, vacuum cleaner, whisk Gasket Seal and Glass Assembly Inspection broom, fl ashlight, voltmeter, indexed drill bit set, and a manometer. Frequency: Annually • Verify burner is properly secured and aligned with pilot By: Qualifi ed Service Technician or ignite
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Installer Guide Getting Started 4 4 A. Typical Appliance System NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual Note: Dual venting confi gurations Horizontal ARE NOT allowed. Appliance Termination Cap MUST be vented EITHER vertically (SECTION ) OR horizontally. Vertical Termination Cap (SECTION 10) Noncombustible roof Storm Collar flashing maint
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B. Design and Installation Considerations D. Inspect Appliance and Components Heatilator direct vent gas appliances are designed to op- • Carefully remove the appliance and components from erate with all combustion air siphoned from outside of the the packaging. building and all exhaust gases expelled to the outside. No • The vent system components and decorative doors and additional outside air source is required. fronts may be shipped in separate packages. • If packaged separately, the lo
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Framing and Clearances 5 5 NOTICE: Illustrations refl ect typical installations and are A. Select Appliance Location FOR DESIGN PURPOSES ONLY. Illustrations/diagrams When selecting a location for the appliance it is important are not drawn to scale. Actual installation may vary due to to consider the required clearances to walls (see Figure individual design preference. 5.1). WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to h
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To further prevent drafts, the wall shield and ceiling fi re- B. Construct the Appliance Chase stops should be caulked with high temperature caulk to A chase is a vertical box-like structure built to enclose the seal gaps. Gas line holes and other openings should be gas appliance and/or its vent system. In cooler climates caulked with high temp caulk or stuffed with unfaced insu- the vent should enclosed inside the chase. lation. If the appliance is being installed on a cement slab, a layer
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D. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct- ed entirely of noncombustible materials (i.e., steel studs, concrete board, etc). Mantels Note: All 30 in. minimum measurements to ceiling in inches. 18 17 16 16 15 15-1/4 14 14-1/2 13 13-3/4 12 13 11 12-1/4 10 11-1/2 9 10-3/4 8 10 7 9-1/4 6 8-1/2 5 7-3/4 4 7 3 6-1/4 5-1/2 5 Measured from top
