Ingersoll-Rand ARO 613100-1 user manual

Summary of the content on the page No. 1

OPERATOR’SMANUAL 613100-1
INCLUDING:OPERATION,INSTALLATION&MAINTENANCE
613104
ALSO INCLUDE MANUALS: 6544X-X AIR MOTOR (97999-64), 641523 CONTROL HANDLE (97999-230),
RELEASED: 4-10-67
S-633 GENERAL INFORMATION MANUAL (PN 97999-625)
REVISED: 8-26-10
(REV. N)
4-1/4”AIRMOTOR 613100 -1 613104
10:1RATIO WASHPUMP DETERGENTPUMPASSEMBLY
4”STROKE
READTHISMANUALCAREFULLYBEFOREINSTALLING,
OPERATINGORSERVICINGTHISEQUIPMENT.
Itistheresponsibilityoftheemployertoplacethisinformationinthehandsoftheoperato

Summary of the content on the page No. 2

OPERATINGPRECAUTIONS PUMPPERFORMANCECHART WARNING HAZARDOUSPRESSURE.Do not exceed maxi- Operating SprayTip PumpBack Air Pump Flow mum operating pressure of 1500 p.s.i. (103 bar) at 150 p.s.i. AirPressure Orifice Pressure Usage Speed Rate (10.3bar)inletairpressure. (PSIG) (PSIG) (CFM) (CPM) (GPM) PUMPRATIO X MAXIMUMPUMP = .042 410 5.66 20 .94 INLETPRESSURETOPUMPMOTOR FLUIDPRESSURE Pumpratioisanexpressionoftherelationshipbetweenthepumpmotorareaandthe 50 .052 370 6.62 24 1.16 lowerpumpendarea.EXAMP

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INSTALLATION (See Figure 1) (Figure4),andturntheairinletofthe65444-Bairmotorinthedirec- 1. Attach the (E) pump bracket assembly to the lip of the drum and tion desired and retighten the (1) upper lock nut. tightentheretainingscreworboltthepumpbracketassemblytothe 4. Attach the (A) nipple and (B) airline lubricator. wallusingthe3holesprovidedinthebackofthe(E)pumpbracket 5. Attachthe(F)hoseassemblytothe3/8NPTthreadinthematerial assembly. outlet of the pump. 2. Attachthe(H)suctiontubeassemblytotheb

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LOWERPUMPSERVICEPROCEDURES LOWERPUMPDISASSEMBLY LOWERPUMPENDREASSEMBLY NOTE: All threads are right hand. NOTE:Useantiseizingcompoundonallstainlesssteelthreads. 1. Clampthelowerpumpassemblyinavisesidewaysonthe(7)pump 1. Thoroughly grease and install the (4) washer, and the (5) packing body with the material outlet up. intotheboreofthe(2)spacertubewiththelipstowardtheopening. 2. Withaplastichammertapallaroundthelowerendofthe(16)suc- 2. Seat the (6) gasket in the (7) pump body. tion tube. (Close to

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LOWERPUMPENDPARTSLIST ITEM DESCRIPTION Qty PartNo. Z SERVICEKITPARTS 637001 1 1 Locknut 1 90606 2 2-1/8 -16 UN-2ATH’D 2 SpacerTube 1 76048 3 3 Plunger 1 90615 Z4 Washer 1 77398 Z5 Packing 1 77744 4 Z6 Gasket 1 76748 5 7 PumpBody 1 65793-2 8 Locknut 1 76248 6 7 Z9 “O”Ring(2.129”o.d.) 1 77361 3/8”NPTF 10 Lockwasher(1/2”) 1 Y14-816-T MaterialOutlet 11 Rod 1 76045 8 22 Z12 Cup 1 77265 9 Z13 “O”Ring(3/16”x1-7/8”o.d.) 1 Y325-325 2”NPSMTH’D 10 14 RetainingNut 1 76046 11 15 Nut(7/16” -20) 1 Y11-7-T 12 1

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TROUBLESHOOTING Nomaterial(stalledpump). Airleakageoutof theMainExhaust. • Obstructed (R) spray tip. Remove spray tip and clean. • Worn 90796 valve insert. Replace the valve insert.(See Air Motor • Obstructed(F)hoseassembly.Removecontrolhandleandoperate Instructions). pump until line is clear. • Loose 65027 Piston Assembly. Tighten piston assembly. (See Air • Obstructed (G) control handle assembly. Disassemble and clean. Motor Instructions). • Damaged65027PistonAssembly.Replacepistonassembly.(Se