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Instructions – Parts List
1:1 RATIO
Fast-Ball Pumps
307906V
For non–abrasive and non–corrosive oils and lubricants only.
180 psi (1.2 MPa, 12.4 bar) Maximum Air and Fluid Working Pressure
Oil Pumps
CAUTION
These pumps are designed to pump lubricating
fluids only.
Model No. 222051, Series E
Universal Pump
Model No. 222103, Series E
55-Gallon Drum, Bung-Mount Pump
Model No. 222104, Series E
275-Gallon Tank, Bung-Mount Pump
Important Safety instructions
Read all warnings and instructions in this m
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Table of Contents Symbols Warning Symbol Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 WARNING Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 This symbol alerts you to the possibility of serious Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 injury or death if you do not follow the instructions.
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W WARNING ARNING SKIN INJECTION HAZARD Fluid from the dispensing valve, leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. If a fluid injection injury occurs, get immediate surgical treatment. Do not treat as a simple cut. Tell the doctor exactly what fluid was injected. Do not point the dispensing valve at anyone or at any part of the bod
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W WARNING ARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. Ground the equipment and the object being lubricated. See Grounding on page 6. If there is any static sparking or you feel an electric shock while using this equipment, stop dispensing immediately. Do not use the equipment until you identify and correct the problem. Provide fresh air ventilation to avoi
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Installation A A Main Air Line Main Fluid Line C CD F B F D E E B P P Q 28 G Q G H H N R N R J M K L KEY A Air shutoff valve J Wall bracket B Air filter K Universal pump (Model 222051) C Air regulator and gauge L Suction kit D Air motor lubricator M 55-gallon drum bung-mount pump (Model 222103) E Bleed-type master air valve (required, Part No. 110223) N Fluid drain valve (required, Part No. 210658) F Air and fluid hose kits P Air inlet G Ground wire (required, Part No. 222011) Q Ball valve (for
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Installation Grounding System Accessories Proper grounding is an essential part of maintaining a safe system. WARNING Three accessories are required in your system: To reduce the risk of static sparking, ground the pump. bleed-type master air valve, fluid drain valve, and Check your local electrical code for detailed grounding grounding wire. Additionally, for permanent installa- instructions for your area and type of equipment. Be tions, a thermal relief kit is required. These acces- sure to gr
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Installation Wall Bracket: Use the wall bracket (J) for wall Air Regulator and Gauge: Use the air regulator and mounting the Universal pump. This wall bracket is gauge (C) to control air pressure and pump speed. sized to fit any Graco pump designed to use a 2-in. To order a 0 to 200 psi (0 to 1.4 MPa, 0 to 14 bar) bung adapter. Order Part No. 203987. regulated pressure range (300 psi [2.1 MPa, 21 bar] maximum), 1/4-in npt(f) air regulator and Runaway Valve: Install a pump runaway valve to
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Operation To Start the Pump Pressure Relief Procedure 1. Turn the air regulator to the minimum setting. WARNING PRESSURIZED FLUID HAZARD 2. Direct the outlet hose into a waste container. This equipment stays pressurized until pressure is manually relieved. To reduce 3. Open the bleed-type master air valve. the risk of serious injury from moving parts, pressurized fluid, accidental spray from the valve, or splashing fluid, follow this procedure 4. Slowly adjust the air regulator until the pump i
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Troubleshooting Problem Cause Solution Pump does not run. There is no fluid demand. In a closed-end system the pump runs only when there is demand for fluid. Air supply is insufficient. Check air supply. Increase air pressure or volume. Fluid outlet line or intake valve is Relieve the pressure. Check and clear obstructions. clogged. Air motor parts are worn or Check the piston o-rings (15a*, 15b*) and exhaust damaged. plate (15c*) for swelling. Replace if necessary. See page 10. Check the piston
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Service NOTE: Clean and inspect all parts for wear or damage NOTE: Old, cured thread sealant on the piston rod when disassembled. Replace parts as needed. Repair threads makes it necessary that you use tools to Kit 247431 is available. For the best results, use all remove the air piston assembly from the piston the parts in the kit. Parts included in the kit are marked rod. Do not use these tools when you screw with an asterisk in the text, figures, Parts Drawing, the air piston assembly onto t
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Service 10. Place the ball (18) on the fluid piston (19c). 15. Lubricate the outside of the air piston assem- bly (15). Install the spring (17) into the cap (2). Lubricate the gasket (6*), and install it in the cap. 11. Apply thread sealant to the threads of the fluid Install the cap on the cylinder (4). piston (19), screw the fluid piston onto the piston rod (10), and torque to 23 ft-lb (31.2 Nm). 16. Assemble the cylinder (4) onto the base (5). Screw the cylinder and base together hand tight.
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Parts List Model 222051, Series E Model 222103, Series E Model 222104, Series E Universal Pump 55-Gallon Drum Bung-Mount Pump 275-Gallon Tank Bung-Mount Pump Includes items 1 through 27 Includes items 1 through 26 Includes items 1 through 26, and 28 through 31, 28 through 30, and 32 Ref. Ref. No. Part No. Description Qty. No. Part No. Description Qty. 1 AIR MOTOR 16* 121010 SEAL, shaft 1 (includes items 2 through 17) 1 17 157630 SPRING, compression, cap 1 2 168825 CAP, air motor 1 18 100279 BALL
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Parts Drawing 2 9* 17 4 *16 6 11* 6* 5 12* 7 *11 4 15c* 13 5 3 15d 15 15a* 15e 7 15b* 28 8 15f 15g 1 *26 10 31, 32 3 24 19a 19b* 18 30 19c 2 *22 20 1 Torque to 10 to 14 in-lb (1.3 to 1.6 N-m). 23 Torque to 23 ft–lb (31.2 Nm). 2 3 Torque to 95 to 105 ft-lb (129 to 142 N-m). 4 Lips face up. 21 05944B 5 Lips face down. 6 Smaller OD up. 7 Smaller OD down. 307906 13
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Dimensional Drawing 1/4 npt(f) 15.7 in. (400 mm) grounding screw 3/4 npt(f) 7.4 in. (187 mm) 36.6 in. (929 mm) Model 222103 1 1/2 npt(f) 46.6 in. (1183 mm) Model 222104 extension tube stand-off 05940B Technical Data Maximum working pressure . . . . . . . . . . . . . . . . . 180 psi Piston rod diameter . . . . . . . . . . . . . 1.375 in. (34.9 mm) (1.2 MPa, 12.4 bar) Stroke length . . . . . . . . . . . . . . . . . . . . . . 4 in. (101 mm) Wetted parts . . . . . carbon steel, aluminum, urethane,
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Performance Curves Fluid Air Outlet Pressure, KEY black curves=fluid outlet pressure Consumption psi gray curves=air consumption scfm (MPa, bar) (m/min) 150 (1.0, 10.4) D 125 10 (0.85, 8.5) (0.280) A 40 psi (0.28 MPa, 2.8 bar) air pressure B 70 psi (0.48 MPa, 4.8 bar) air pressure C 100 psi (0.7 MPa, 7 bar) air pressure D 150 psi (1.0 MPa, 10.4 bar) air pressure 100 8 (0.224) (0.7, 7) C 75 6 (0.51, 5.1) (0.168) D B 4 50 (0.112) (0.34, 3.4) C B 2 25 A (0.056) (0.17, 1.7) A 0 012345 (3.8) (7.6
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Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, opera
