Summary of the content on the page No. 1
R
220 VOLT, HYDRAULIC, ELECTRIC PUMP
Model 92038
ASSEMBLY AND OPERATING INSTRUCTIONS
®
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at: http://www.harborfreight.com
®
Copyright 2004 by Harbor Freight Tools . All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
Summary of the content on the page No. 2
PRODUCT SPECIFICATIONS Electrical Requirements 2 HP, 220 V, 50 Hz, Single Phase, 10.6 Amps (work load) Pressure 2200 PSI Speed 2820 RPM Duty 5 Minute Oil Tank Capacity 4.5 Gallons Overall Dimensions 35-1/2” H x 11” L x 8-1/2” W SAVE THIS MANUAL You will need this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the
Summary of the content on the page No. 3
ELECTRICAL SAFETY 4. Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded. 5. Do not expose Electric Pumps to rain or wet conditions. Water entering a Pump will increase the risk of electric shock. 6. Do not abuse the Power Cord. Never use the Power Cord to carry the tools or pull the Plug from an outlet. Keep the Power Cord away from heat, oil, sharp edges, or moving parts. Repla
Summary of the content on the page No. 4
14. Maintain Pumps with care. Keep them clean. Do not use a damaged Pump. Tag damaged Pumps “Do not use” until repaired. 15. Check for, breakage of parts and any other condition that may affect the Pump’s operation. If damaged, have the Pump serviced before using. Many accidents are caused by poorly maintained Pumps. 16. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one Pump may become hazardous when used on another Pump. S
Summary of the content on the page No. 5
7. Make sure the Oil Tank (13) is completely filled with a high quality hydraulic oil prior to use. 8. This Pump should be mounted in a properly vented area at least 18 inches above the floor. WARNING!! Allow 2 seconds between motor starts. Failure to comply may burn out the motor. 9. Always unplug the Pump from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. 10. WARNING! People with pacemakers should consult their physician(s) before using t
Summary of the content on the page No. 6
EXTENSION CORDS 1. Grounded tools require a three wire extension cord. 2. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. (See Figure C, next page.) 3. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See
Summary of the content on the page No. 7
SYMBOLOGY Double Insulated Canadian Standards Association Underwriters Laboratories, Inc. Volts Alternating Current V ~ Amperes A n No Load Revolutions o xxxx/min. per Minute (RPM) UNPACKING When unpacking, check to make sure all the parts shown on the Parts List on page 11 are included. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. ASSEMBLY AND OPERATING INSTRUCTIONS NOTE: For additional information reg
Summary of the content on the page No. 8
OPERATING INSTRUCTIONS (continued) 2. Read all of the directions and safety instructions in the manual for the product used with this Pump. Mounting the Pump 3. Use the proper hardware (capable of supporting the weight of the pump fully; not included) to mount the Pump vertically to a secure mounting location (also capable of supporting the pump properly), making sure that the Pump is at least 18” from the ground. 4. Fill the unit with 4.5 gallons of high quality hydraulic oil. Attaching Hydraul
Summary of the content on the page No. 9
INSPECTION, MAINTENANCE, AND CLEANING 1. WARNING! Make sure the Power Button of the Pump is in its “OFF” position and that the Pump is unplugged from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. 2. BEFORE EACH USE, inspect the general condition of the Pump. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, leaking hydraulic fluid, damaged electrical wiring, and any other condition that may affect its
Summary of the content on the page No. 10
PARTS LIST Part No. Description Qty. 1 Motor 1 2 Nut M20x1.5 1 3 Pressure Release Handle 1 5 Release Valve Assembly 1 6 Check Valve Assembly 1 7 9-Gear Bearing Gap 1 8 Safety Valve Nut Cap 1 9 Safety Valve Assembly 1 10 Valve Seat 1 11 Gear Pump 1 12 Bolt 2 13 Oil Tank 1 14 Bolt 4 15 Bumper Assembly 1 16 Input Oil Pipe 1 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MA
Summary of the content on the page No. 11
ASSEMBLY DIAGRAM Lift Button Female Connection (3/8” NPT) Hydraulic Oil Fill NOTE: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 92038 For technical questions, please call 1-800-444-3353. Page 11
