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Triplex Ceramic
Plunger Pump
Operating Instructions/
Repair and Service
Manual
Series
P200A-3100/5100
Aluminum Bronze Models: 316 S.S. Models:
P217-3100 P221-3100 P217-5100 P221-5100
P218-3100 P227-3100 P218-5100 P227-5100
P219-3100 P219-5100
P230-3100 P230-5100
P220-3100 P220-5100
Stainless Steel Shown
Contents:
Installation Instructions: page 2
Pump Specifications: pages 3-9
Exploded View: page 10
Parts List / Kits: page 11
Torque Specifications: page 11
Repair Instructions: pages 12-13
Pump m
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INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., 4. Use of a dampener is necessary to minimize pump is not a complicated procedure, but pulsation at drive elements, plumbing, connec- there are some basic steps common to all tions, and other system areas. The use of a pumps. The following information is to be dampener with Giant Industries, Inc. pumps is considered as a general outline for installa- optional, although recommended by Giant tion. If you have unique requirem
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Specifications Model P217A-3100/5100 U.S. (Metric) + 1750 RPM Ratings ......................................................... 1.8 GPM @ 2000 PSI ...... (6.8 LPM @ 137 bar) + 3450 RPM Ratings ......................................................... 3.3 GPM @ 2000 PSI ...... (12.5 LPM @ 137 bar) Plunger Diameter.......................................... 4.76”............................... 18mm Stroke........................................................... 1.45”..............................
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Specifications Model P218A-3100/5100 U.S. (Metric) Volume ......................................................... 3.4 GPM ................... (12.5 LPM) Discharge Pressure ....................................... 2000 PSI...................(140 bar) Inlet Pressure ................................................90 PSI ...................... (6.2 bar) RPM............................................................................................... 1750 RPM Plunger Diameter......................
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Specifications Model P219A-3100/5100 U.S. (Metric) Volume ......................................................... 4.2 GPM ................... (15.9 LPM) Discharge Pressure ....................................... 2000 PSI...................(140 bar) Inlet Pressure ................................................90 PSI ...................... (6.2 bar) RPM...............................................................................................Up to 1750 RPM Plunger Diameter.................
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Specifications Model P220A-3100/5100 U.S. (Metric) Volume .........................................................4.7GPM* ..................(17.8 LPM)* Discharge Pressure ....................................... 2000 PSI...................(140 bar) Inlet Pressure ................................................90 PSI ...................... (6.2 bar) RPM............................................................................................... 1750 RPM Plunger Diameter........................
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Specifications Model P221A-3100/5100 U.S. (Metric) + 1750 RPM Ratings ................................................ 2.34 GPM @ 2000 PSI.............(8.9 LPM @ 137 bar) + 3450 RPM Ratings ................................................ 4.2 GPM @ 2000 PSI ..............(15.9 LPM @ 137 bar) Inlet Pressure ....................................... -4.35 to 140 PSI .......................(-0.3 to 10 bar) RPM............................................................................................
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Specifications Model P227-3100/5100 U.S. (Metric) + 1750 RPM Ratings ......................................................... 2.1 GPM @ 2000 PSI ...... (8.0 LPM @ 137 bar) + 3450 RPM Ratings ......................................................... 3.8 GPM @ 2000 PSI ...... (14.4 LPM @ 137 bar) Inlet Pressure ................................................ -4.35 to 140 PSI .............. (-0.3 to 10 bar) RPM.......................................................................................
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Specifications Model P230-3100/5100 U.S. (Metric) + 1750 RPM Ratings ......................................................... 1.1 GPM @ 2000 PSI ...... (4.2 LPM @ 137 bar) + 3450 RPM Ratings ......................................................... 2.05 GPM @ 2000 PSI .... (7.8 LPM @ 137 bar) Inlet Pressure ................................................ 14 to 140 PSI .................. (1 to 10 bar) RPM...........................................................................................
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Exploded View - P200A-3100/5100 Series 10
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P200A-3100/5100 SERIES PARTS LIST ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION QTY. 1 08300 Crankcase 1 18 07770 O-Ring 3 2 08301-0100 Dipstick 1 19 08356-0010 Oil Seal 3 3 08302 Crankcase Plug Cover 1 20 12259-0300 Seal Retainer 3 3A 07190-0100 Drain Plug & Gasket 1 4 08005 O-Ring 1 21 12260-0001 O-Ring (“-3100” pumps) 3 5 08185-0100 Oil Drain Plug with seal 1 21 08443 O-Ring (“-5100” pumps) 3 6 07188-0100 Screw, 316 S.S. 4 23 08477 Grooved Seal 3 6A 07223-0100 Spring Washer, 316 S.
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REPAIR INSTRUCTION - P200A-3100/5100 SERIES 1. With a 22mm socket 3. By inserting a small screw 2. Using a needle nose pliers, wrench, remove the (3) driver between the valve remove the inlet and discharge valve plugs and seat (27) and the valve discharge valve assemblies (3) inlet valve plugs (32) spring retainer (30), the (27-30) and o-ring (31). Inspect the o-ring (33) for valve assembly can be Inspect all parts for wear wear and replace if dam- and replace as necessary. separated. aged. 4. A
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REPAIR INSTRUCTION - P200A-3100/5100 SERIES Disassembly sequence of the back end of the P200A-3100/5100 series pump. 1) Before you begin, drain the oil from the crankcase. 2) Remove the crankcase cover (3) and o-ring (4) from the crankcase (1). To remove the crankshaft (13), remove the bearing cover (7) and sight glass (8). Using a rubber mallet, remove the crankshaft axially through the connecting rods by tapping on the end of the shaft. Be careful not to bend or damage the connecting rods d
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PUMP SYSTEM MALFUNCTION MALFUNCTION CAUSE REMEDY The Pressure and/ Worn packing seals Replace packing seals or the Delivery Broken valve spring Replace spring Drops Belt slippage Tighten or Replace belt Worn or Damaged nozzle Replace nozzle Fouled discharge valve Clean valve assembly Fouled inlet strainer Clean strainer Worn or Damaged hose Repair/Replace hose Worn or Plugged relief valve on pump Clean, Reset, and Replace worn parts Cavitation Check suction lines on inlet of pump for restriction
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P200A-3100/5100 DIMENSIONS - INCHES (mm) 15
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GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charge. Our other pump parts, used in portable pressure washers and in car wash applications, are warranted for five years from the date of shipment for all pumps use
