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High Efficiency Commercial Gas Water Heater
USE & CARE MANUAL
WITH INSTALLATION INSTRUCTIONS FOR THE CONTRACTOR
This Use & Care Manual covers the following model numbers:
HE45-100N HE119-130N HE45-199LP
ON
HE45-130N HE119-160N HE80-130LP
HE45-160N HE119-199N HE80-160LP
HE45-199N HE80-199LP
HE80-130N HE45-100LP HE119-130LP
HE80-160N HE45-130LP HE119-160LP
HE80-199N HE45-160LP HE119-199LP
Do Not Destroy this Manual. Please read carefully
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SPECIFICATIONS RECOVERY CAPACITIES Recovery in U.S. Gallons/Hr. (GPH) and Liters/Hr. (LPH) at Various Temperature Rises MODEL INPUT (BTU/HR) THERMAL 40°F 50°F 60°F 70°F 80°F 90°F 100°F 110°F 120°F NUMBER NAT. & LP EFFICIENCY UNITS (22.2°C) (27.8°C) (33.3°C) (38.9°C) (44.4°C) (50.0°C) (55.6°C) (61.1°C) (66.7°C) GPH 288 230 192 165 144 128 115 105 96 HE45-100 100,000 95% LPH 1090 872 726 623 545 484 436 396 363 HE45-130 GPH 374 299 249 214 187 166 150 136 125 HE80-130 130,000 95% LPH 1417 1133 944
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! General Safety Precautions Be sure to read and understand the entire Use & Care Manual before attempting to install or operate this water heater. Pay particular attention to the following General Safety Precautions. Failure to follow these warnings could result in a fire or explosion, causing property damage, bodily injury or death. Should you have any problems understanding the instruc- tions in this manual, STOP, and get help from a qualified installer or service technician or the gas supp
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! General Safety Precautions age, personal injury or fire: DO NOT connect this water Maximum water temperatures occur just after burner has heater to a fuel type not in accordance with unit rating shut off. To find temperature of the water being deliv- plate. Propane gas for propane units. Natural gas for ered, turn on a hot water faucet and place a thermome- natural gas units. These units are not certified for any ter in the hot water stream and read the thermometer. other type fuel. The f
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INSTALLATION service clearance minimum. This front service may be WARNING ! achieved by a non-rated or combustible door or access Read and review this entire manual with special panel; providing the 24" service clearance is achieved emphasis on the Venting Sections and Operation when the door is opened or panel is removed. This water Sections prior to any installation work. heater must not be located near flammable liquids such as gasoline, adhesives, solvents, paint thin- LOCAL INSTALLATION RE
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devices may shorten the life of the water heater and maximum outlet water temperature from exceeding 125° may endanger life and property. The manufacturer Fahrenheit to prevent scald injury. disclaims any responsibility for such loss or injury resulting from the use of such unauthorized devices. SPECIAL INSTRUCTIONS FOR BOOSTER INSTALLATIONS DOMESTIC WATER CONNECTIONS All booster heaters are supplied with the "Booster The water connections must be installed in accordance Installation" kit. In
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You must ensure that the entire gas line to the reduc- WARNING ! ing bushing connection at the Advantage Plus is no Tank MUST be full of water before power is turned smaller than 3/4". on. Heat exchanger coil WILL BE DAMAGED if ener- gized even for a short time while the tank is dry. The CAUTION ! water heater’s warranty does not cover damage or failure resulting from operation with an empty or par- THE USE OF FLEXIBLE GAS CONNECTORS IS NOT RECOM- MENDED. HOWEVER, IF USED, IT IS IMPERATIVE THAT
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VENTING WHEN USING 3" VENT PIPE 10) Always place 1/2 inch x 1/2 inch 16 gauge galva- (ONLY MODELS WITH INPUTS OF 100,000 BTU AND 130,000 BTU nized steel screen in the intake and exhaust openings to ARE CERTIFIED TO USE 2" VENT PIPE, SEE SPECIAL VENTING prevent foreign matter from entering the AdvantagePlus. INSTRUCTIONS SECTION) 11) The vent system must be balanced by friction loss equivalent (See table on page 10). For inlet air supply, top pipe on the right of the shroud, 12) The same metho
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or two 45 degree elbows. Then use a 4" x 3" PVC or 4" schedule 40 piping, conforming to ASTM D-1785, and fit- x 3" ABS reducing coupling. Then proceed with PVC 4" tings conforming to ASTM D-2466, or ABS pipe conform- NON FOAM CORE pipe and fittings for both the intake ing to ASTM D-3965 and ASTM D-2661, and fittings con- and exhaust piping. On 4" piping you may go an addi- forming to ASTM D-3311 and ASTM D-2661. (NEVER tional 125 equivalent feet of pipe and fittings, combined use cellular foam
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FRICTION LOSS EQUIVALENCE TABLES AFTER THE FIRST 10' OF 3" ONLY 3" VENTED MODELS 2" VENTED MODELS 4" EQUIVALENT TABLE FITTING EQUIVALENT FITTING EQUIVALENT FITTING EQUIVALENT DESCRIPTION FEET OF PIPE DESCRIPTION FEET OF PIPE DESCRIPTION FEET OF PIPE 3" 90˚ 5' 2" 90˚ 5' 4" 90˚ 3' 3" 45˚ 3' 2" 45˚ 3' 4" 45˚ 1' 3" Coupling 0' 2" Coupling 0' 4" Coupling 0' 3" Tee 0' 2" Tee 0' 4" Tee 0' 3" Pipe 1' = 1' 2" Pipe 1' = 1' 4" Pipe 1' = 1' 3" Concentric vent kit 3' 2" Concentric vent kit 3' 3" V1000 vent
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OPERATION CONTROL DESCRIPTION NEVER PURGE FROM THE T&P VALVE. The fully integrated water heater control is an all elec- 4. Turn on electrical supply. tronic, fully automatic controller which will provide many years of trouble free service. The control requires no 5. The control will first display "102", then "88.8", which is periodic maintenance and includes a built-in micro- the control test, and finally the actual tank temperature at processor which performs a number of diagnostic tests to th
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DANGER ! 8. If flame is present, the control will enter the heating mode where it will continue heating the tank water until There is a hot water SCALD POTENTIAL if the the set point temperature plus 4°F is reached. At this thermostat is set too high. point, the gas valve is closed and the control enters the post-purge cycle. The flame can be viewed through a THERMOSTAT DIFFERENTIAL ADJUSTMENT PROCEDURE window on the lower right of combustion blower flange. 9. The post purge cycle continues
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FAILURE TO OPERATE CORROSIVE ATMOSPHERES Should the burner fail to light, the control will perform two The heater should not be installed near an air supply con- more ignition trials prior to entering a lockout state (flash- taining halogenated hydrocarbons. For example, the air ing “LOC”). Note that each subsequent ignition trial will in beauty salons, dry cleaning establishments, photo pro- not occur immediately. After a failed ignition trial, the cessing labs, and storage areas for liquid
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Components of the AdvantagePlus 1. 1/2” NPT x 6” Gas Inlet Nipple 2. Gas Valve 3. Gas Valve Elbow 4. Gas Orifice Union 5. Gas Orifice 6. Union Connector Nipple 7. Main Control PC Board 8. Display PC Board 9. Pressure Switch 10. Transformer 11. ECO / Temperature Probe 12. Carborundum Ignitor 13. Flame Rectification Probe 14. Over Temperature Switch 15. Combustion Blower 16. Glass Sight Window 17. Air Inlet Adapter 18. Air Inlet Connector 19. Air Inlet Manifold 20. Exhaust Outlet Connector 21. Exh
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W WR R SEE SIDE WARNING LABEL PRESS MAX 1/2 PSI GAS VALVE ADJUSTMENT Let the unit start to cycle and listen carefully to the igni- M 1 P 3 tion. If the ignition was quiet, the valve will need no C 2 adjustment. If it was a loud ignition, the unit rumbles, or there was no ignition at all, follow these steps: IF THERE WAS NO IGNITION: Gas Valve Adjustment 1. Make sure the gas valve is in the "on" position, gas is ON Screw PILOT ADJ on to the unit, and the gas valve wiring harness is plugged into
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STATUS INDICATIONS UNDER NORMAL CONDITIONS K3 K4 PRESSURE ECO/VENT GAS LINE 24 GAS SWITCH SWITCH VALVE VAC VALVE RLY 2 RLY 1 K1 GAS VALVE COMB BLOWER K1 K5 K5 CONTROL K3 ELECTRONICS IGNITER K4 ELEMENT WATER CONTROL TEMPERATURE HEALTH 1. Idle Status K3 K4 PRESSURE ECO/VENT GAS LINE 24 GAS SWITCH SWITCH VALVE VAC VALVE RLY 2 RLY 1 K1 GAS VALVE COMB BLOWER K1 K5 K5 CONTROL K3 ELECTRONICS IGNITER K4 ELEMENT WATER CONTROL TEMPERATURE HEALTH 2. Call for Heat K3 K4 PRESSURE ECO/VENT GAS 24 GAS LINE SWI
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K3 K4 K3 K4 PRESSURE PRESSURE ECO/VENT ECO/VENT 24 GAS GAS 24 GAS GAS LINE LINE SWITCH SWITCH SWITCH SWITCH VALVE VALVE VALVE VALVE VAC VAC RLY 2 RLY 2 RLY 1 RLY 1 K1 K1 GAS GAS VALVE VALVE COMB COMB BLOWER BLOWER K1 K1 K5 K5 K5 K5 CONTROL CONTROL K3 K3 ELECTRONICS ELECTRONICS IGNITER IGNITER K4 K4 ELEMENT ELEMENT WATER WATER CONTROL CONTROL TEMPERATURE TEMPERATURE HEALTH HEALTH 5. Igniter Element Warmup 4. Pressure Switch Closes, Pre-purge Cycle Starts K3 K4 K3 K4 PRESSURE PRESSURE ECO/VENT EC
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NO INCOMING LINE VOLTAGE OR 24 VOLT Line LED & 24 VAC LED Off K3 K4 POSSIBLE CAUSE REMEDY PRESSURE ECO/VENT GAS 24 GAS LINE SWITCH SWITCH VALVE VALVE 1. No Input power. 1. Apply Power VAC RLY 2 RLY 1 2. Wiring disconnected 2. Check all wiring K1 GAS VALVE 3. One or more wiring recep- 3. Reconnect plugs on control. COMB tacles disconnected from Confirm all are fully seated. BLOWER K1 control. K5 K5 CONTROL K3 4. LED burned out. 4. Replace display board. ELECTRONICS IGNITER K4 ELEMENT 5. Defective
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IGNITION LOCKOUT Gas Valve LED Flashing This condition results from a failure to establish burner ignition after three successive trials. In such cases: First - Investigate the possible cause and remedy any observations. Second - Momentarily press the red button on the display panel to reset the lockout condition. Third - Confirm the proper appliance operation. K3 K4 POSSIBLE CAUSE REMEDY PRESSURE ECO/VENT GAS 24 GAS LINE SWITCH SWITCH VALVE VALVE 1. Burner ground wire broken 1. Check wire and
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CONTROL HEALTH Control Health LED Flashing K3 K4 POSSIBLE CAUSE REMEDY PRESSURE ECO/VENT GAS 24 GAS LINE SWITCH SWITCH VALVE VALVE VAC This indicates that the main Press red reset button on the RLY 2 RLY 1 K1 control board has failed one or display board to reset the con- GAS VALVE more of its internal diagnostic trol. If this error occurs repeat- COMB BLOWER self-tests. edly, replace the main control K1 K5 K5 board. CONTROL K3 ELECTRONICS IGNITER K4 ELEMENT WATER CONTROL TEMPERATURE HEALTH COMB
