Summary of the content on the page No. 1
%!&!'(%)$&
* ! "
"
+ #!!$
®
, #!!$
Blackheat
"
- #!!$
. /
0
Vacuum Assisted
%
"
1
Linear & U-Tube
2
%
Gas Fired Radiant
#
#!!$
Summary of the content on the page No. 2
TABLE OF CONTENTS Note: Pages 2,16,17,18,23,32,35,46,54,55 have been deleted as not relevant. SECTION 1: Heater Safety......................................................1 SECTION 12: Venting............................................................42 SECTION 2: Installer Responsibility .....................................1 12.1 Flue Installation........................................................42 2.1 Low Level User Instructions.........................................
Summary of the content on the page No. 3
TABLE OF FIGURES Figure 1: Deleted Figure 2: Linear Horizontal Mounts ...............4 Figure 3: Linear, One Side Reflector..............4 Figure 4: Linear, Two Side Reflectors ............4 Figure 5: Linear, 45° Mount............................4 Figure 6: Linear, 1 Foot and 2 Foot Deco Grille ..........................................................................5 Figure 7: Linear, Protective Grille...................5 Figure 8: Linear, Venting ................................5 Figure 9: U
Summary of the content on the page No. 4
SECTION 1: HEATER SAFETY SECTION 1: HEATER SAFETY Your Safety is Important to Us! A wall tag is supplied with the BLACKHEAT® heater as a This symbol is used throughout the manual permanent reminder of the safety instructions and the to notify you of possible fire, electrical or burn importance of the minimum required clearances to hazards. Please pay special attention when combustibles. A copy of the wall tag is illustrated on Page reading and following the warnings in these 2, Figure 1. Pe
Summary of the content on the page No. 5
SECTION 3: CRITICAL CONSIDERATIONS SECTION 3: CRITICAL CONSIDERATIONS % 6 7 46 7 (
" 9
5
" "
9
#
6
"
%
"
%
"
Summary of the content on the page No. 6
BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL 3.2 Clearance Data - NOTE: 1. All dimensions are from the Tube surface. 2. Clearances B, C and D can be reduced by 50% after 7 m of tubing downstream from the burner. 3. All measurements are in Millimeters. FIGURE 2: LINEAR , HORIZONTAL MOUNTS A 150 150 150 150 150 150 200 200 ( B 890 970 970 1020 1170 1220 1280 1330 ' ) C 1570 1650 1650 1780 1930 1970 2010 2080 D 890 970 970 1020 1170 1220 1280 1330 FIGURE 3: LINEAR , ONE SIDE REFLECTOR
Summary of the content on the page No. 7
SECTION 3: CRITICAL CONSIDERATIONS NOTE: 1. All dimensions are from the Tube surface. 2. Clearances B, C and D can be reduced by 50% after 7 m of tubing downstream from the burner. 3. All measurements are in Millimeters. FIGURE 6: LINEAR , 1 FOOT AND 2 FOOT DECO GRILLE A 150 150 150 150 150 150 200 200 ( B 890 970 970 1020 1170 1220 1280 1330 ' ) C 1570 1650 1650 1780 1930 1970 2010 2080 D 890 970 970 1020 1170 1220 1280 1330 FIGURE 7: LINEAR , PROTECTIVE GRILLE A 150 150 150 150 150 150 200
Summary of the content on the page No. 8
BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL 3.3 Clearance Data -U Tube NOTE: 1. All dimensions are from the Tube surface. 2. Clearances B, C and D can be reduced by 50% after 7 m of tubing downstream from the burner. 3. All measurements are in Millimeters. . FIGURE 9: U-TUBE, HORIZONTAL MOUNT A 150 150 150 150 150 150 200 200 ( ' ) B 890 970 970 1020 1170 1220 1270 1380 C 1580 1730 1730 1910 1980 2050 2110 2210 D 760 940 940 1000 1090 1150 1200 1300 FIGURE 10: U-TUBE, ONE SIDE REFLECT
Summary of the content on the page No. 9
SECTION 3: CRITICAL CONSIDERATIONS NOTE: 1. All dimensions are from the Tube surface. 2. Clearances B, C and D can be reduced by 50% after 7 m of tubing downstream from the burner. 3. All measurements are in Millimeters. FIGURE 13: U-TUBE, OPPOSITE 45° TILT A 200 200 200 250 250 275 300 300 ( ' ) B 1370 1530 1530 1630 1780 1830 1880 1930 C 1500 1650 1650 1860 1960 2040 2110 2160 D 560 560 560 560 560 560 560 560 FIGURE 14: U-TUBE, PROTECTIVE GRILLE A 150 150 150 150 150 150 200 200 ( ' ) B 8
Summary of the content on the page No. 10
BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL SECTION 4: SPECIFICATIONS 4.1 Material Specifications 4.3 Venting Specifications 4.1.1 Combustion and Tubes 4.3.1 Fans ® BH-15, 20, 25, 30 ............ Model: Torin DSF 133-42 First 3 meters ALUMI-THERM steel tubing. BH-35, 40, 45 .................. Model: Torin DSA 524-202 Remaining tube 100 mm dia. 16 gauge heat treated BH-50 .................. Model: Magnetek JF1G aluminised mild steel. 4.1.2 Reflectors NS3 H14 aluminium or 1.4016 2R stainl
Summary of the content on the page No. 11
SECTION 4: Specifications ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 4.6 Linear Heater Input – kW 15 20 25 30 35 40 45 50 Input – MJ 54 72 90 110 125 138 162 180 Tube Length – mm 6096 9144 9144 12192 12192 12192 15240 15240 Overall Heater Length - mm 6661 9709 9709 12757 12757 12757 15815 15815 Weight – kg 41 55 55 68 68 68 81 81 2 Heated Area – m 20-
Summary of the content on the page No. 12
BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL 4.9 Burner Specifications Figure 16: BLACKHEAT® Linear and U-Tube $
B )F " 8 F " 1
& . '
2 @C8
D )
- . ( F " .- @C8
D 8 F " B 0"2 '
2 B2
1
& )
&1
B2 4.9.1 Burner Air Plate BH15 BH20 BH25 BH30 BH35 BH40 BH45 BH50 Marking 071300+ 20 15 12 06 07 09 11 10 4.9.2 Jet
Summary of the content on the page No. 13
SECTION 5: MAJOR COMPONENT DESCRIPTIONS SECTION 5: MAJOR COMPONENT DESCRIPTIONS Burner (shown with Tube Gasket) Reflector Must be installed with the (Aluminium or flame observation window Stainless Steel) facing down. Alternate overlap as shown on overview. Minimum overlap is 18 cm. Burner Tube Fan Tube with Internal Swirler Tube Supplied in 3m lengths. Burner Fan tube is Heat Treated Aluminized Tube tube is always the first tube after always the last tube on the heater Supplied in 3m
Summary of the content on the page No. 14
BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL SECTION 6: GENERAL SUSPENSION DETAILS (
6 7 6 "
" G -
" "
G
,-?9 %
Step 6.1 Suspension Details 2 1 ) 1
@ 3
' F
4 ( D
4 4 F
A $
& 4 - &
Summary of the content on the page No. 15
SECTION 7: LINEAR HEATER INSTALLATION SECTION 7: LINEAR HEATER INSTALLATION The figures in this section provide a general overview of For optional reflector configurations for Linear heaters component placement in a BLACKHEAT® Linear See Page 4, Figure 2 through Page 5, Figure 8. Install system. The location of some components appropriate suspension hardware, beam clamps, chain or such as supports and couplings is crucial for proper rod at predetermined locations. Adjustments of chain ins
Summary of the content on the page No. 16
BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL Figure 17: BLACKHEAT® Linear General Assembly Overview 14 $
C( '
$
2( '
2 2$
@
( $
1
0"( B2
1
B 5B
1 @
6 )
5$9
?
6
Summary of the content on the page No. 17
SECTION 7: LINEAR HEATER INSTALLATION Figure 18: BLACKHEAT® Linear Layout Overviews -[BH55 Not Available] /))# '
' 8 46*.($ $
2 &D 2 1
1
2+$
@
$
1
46+?($ ( 46+.($ B &D &D 2 1
1
1
)
46,?($ 46,.($ 46-?($ $
&D &D &D 2 2 1
1
1
1
1
&D 1
" 46-.($
Summary of the content on the page No. 18
SECTION 7: LINEAR HEATER INSTALLATION Step 7.3 Burner Tube Installation !$)H = 2
9
- )F "
A
' 1 @
' F 1 2 '
2 , I 7 Description Part Number Burner Tube 03051101 Bow Shackle E0007576 Tube/Reflector Hanger 03090100 Step 7.4 Coupling and Tube Assembly Start Slidebar/Coupling Lock Close coupling B A onto coupling with tab Tab 1
F Open (
Summary of the content on the page No. 19
BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL Step 7.4.1 Coupling and Tube Assembly (Continued) $
"
" $"
"
%
"
)
1
C
I7 3
Repeat Step 7.4 A - D until all tubes are assembled, See Page 20, Section
Summary of the content on the page No. 20
' B F
SECTION 7: LINEAR HEATER INSTALLATION Step 7.5 Tube Clamp Package Installation 2( ! 52
9 -7A! 6 Description Part Number Tube Clamp 01396801 Bolt 97113940 Flat Washer 95211600 Nut 92113900 Step 7.6 Reflector Installation @
'
2 $
Description Part Number Tube/Reflector Hanger 03090100 Burner Tube 03051101 Reflector 02750303 21
