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R
HIGH PERFORMANCE
AIRLESS SPRAYER
OWNER'S MANUAL
Easy does it from setup to cleanup
Attach the tip
Read Warnings Assemble the sprayer Attach the return hose
Attach the suction set
Attach the paint hose Prepare to Prime Prime the pump
Set the pressure Spray Store temporarily
Clean up
OR
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CONTENTS GENERAL DESCRIPTION COMPONENTS .............................................................. 2 This High Performance Airless Sprayer is a precision GENERAL DESCRIPTION ............................................. 2 power tool used for spraying many types of materials. Specifications ...........................................................2 Read and follow this instruction manual carefully for SAFETY PRECAUTIONS ........................................... 3-4 proper operating instru
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SAFETY PRECAUTIONS WARNING This manual contains information which must be read and understood before using the equipment. When you INJECTION INJURY - A high pressure stream of come to an area which has one of the following symbols, paint produced by this equipment can pierce the skin pay particular attention and make certain to heed the and underlying tissues, leading to serious injury and safeguard. possible amputation. DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! Injection can lead to
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WARNING WARNING EXPLOSION OR FIRE - Solvent and paint fumes can HAZARDOUS VAPORS - Paints, solvents, insecti- explode or ignite, causing property damage and/or cides, and other materials may be harmful if inhaled, severe injury. causing severe nausea, fainting, or poisoning. • Exhaust and fresh air introduction must be provided to • Use a respirator or mask whenever there is a chance keep the air within the spray area free from accumula- that vapors may be inhaled. Read all instructions with t
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NOTE: Do not use more than 100 feet of extension Grounded Outlet cord. If you need to paint further than 100 feet from your power source, use more paint hose, not more extension cord. Shorter extension cords will ensure maximum electri- cal power for proper operation. Grounding Pin GROUNDING INSTRUCTIONS This product must be grounded. In the event of an Cover fo grounded outlet box electrical short circuit, grounding reduces the risk of Adapter electric shock by providing an escape wire for
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SETUP Attaching the pump to the stand. 1. Align the motor with the four holes on the back of 2. Thread the spray tip onto the gun. Tighten the nut the stand assembly. first by hand, then tighten more firmly with an 2. Insert the four 5/16" x 1-3/4" screws through the adjustable wrench. holes on the back of the stand legs. Install the washer and nut over the end of each bolt and tighten with an adjustable wrench. Install leg plugs. Screw Washer NOTE: When attaching the tip to the gun, align t
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PRESSURE RELIEF PROCE- DURE Follow this procedure after the unit is assembled and before any operation which involves the spray gun such as cleaning and maintenance or changing tips or acces- sories. 1. Turn the pressure control knob counterclockwise to its lowest setting. 2. Turn the PRIME/SPRAY knob to PRIME ( ). Attaching the paint hose 1. Attach the high pressure hose to the paint hose port. Use an adjustable wrench to tighten the paint hose securely. 3. Trigger the gun to remove any pressur
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PRIMING Preparing to prime 1. Lay the unit back on its handle so that the inlet valve is facing up. Fill the inlet valve with water or with a light household oil. 7. Turn the pressure control knob counterclockwise to the minimum pressure setting. 8. Turn the motor switch to OFF. 9. Return the unit to an upright position. Attaching the suction set 1. Attach the suction tube to the inlet valve and tighten firmly by hand. Be sure that the threads are straight so that the fitting turns freely. 2.
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2. Turn the PRIME/SPRAY knob to PRIME ( ). Prime/Spray Knob Keep the spray gun at right angles to the surface. This means moving your entire arm back and forth rather than just flexing your wrist. Even Coat on Work Throughout Approximatley 10 to 12 Inches 3. Turn the motor switch to ON. Right Steady Arm Way To Spray 4. Turn the pressure control knob clockwise to be- tween half and full pressure. You should be able to Keep the spray gun perpendicular to the surface, other- see the paint move th
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the pressure control knob counterclockwise to its lowest setting and set the priming knob to PRIME ( ). Turn the motor switch to OFF and unplug the sprayer. If you expect to be gone more than 1 hour, follow the short term clean up procedure described in the CLEANUP section of this manual. Good spray pattern Practice 1. Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges. 2. Turn the pressure control knob counterclockwise to Paint tailing pattern its to its
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spray pattern and possibly damaging the filter. This filter must be cleaned daily. If the material being used is old or contains hardened particles, then the filter should be cleaned approximately every 4 hours. If the filter is not cleaned at the proper time, it will plug from the top down. When there is about 1 inch of filter Spring that isn't plugged, the heavy flow of paint will blow pin holes in the filter. Holes in the filter will allow unwanted Gun Body Fitting Sealing Washer particl
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4. Plug sprayer in and turn the motor switch to ON. CLEAN UP 5. Turn the PRIME/SPRAY knob to SPRAY ( ) and gradually turn the pressure control knob clockwise to increase the pressure. Overnight storage 6. Test the sprayer on a practice piece and begin Shutdown spraying. 1. Lock the gun by turning the gun safety switch parallel with the gun body. Long-term storage 2. Turn the pressure control knob counterclockwise to the minimum setting. WARNING 3. Turn the PRIME/SPRAY knob to PRIME ( ). Do not a
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them into a container of water or appropriate solvent Assemble the spray tip in the cleaning position with for the type of material with which you are painting. the arrow pointing to the back of the gun. 11. Place the attached suction tube and return tube into a container of water or appropriate solvent for the type of material with which you are painting. 12. Increase the pressure to 1/2 the maximum pressure. Let the water or solvent circulate for 2-3 minutes to flush paint out of the pump, the
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that it is parallel to the gun body. 13. Replace the large suction tube onto the inlet valve. 14. Turn the motor switch to OFF. NOTE: Proper cleaning and oiling of the pump after use are the most important steps you can Preparing the sprayer for long term storage take to insure proper operation after storage. 1. Remove the tip assembly and raise the suction set 14. Turn the pressure control knob counterclockwise to above the cleaning solution. its lowest setting. 2. Turn the motor to ON. 15. Tu
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NOTE: The inlet valve must be oiled after every job. 6. Cover all parts with a thin coat of light oil before This will reduce or eliminate priming prob- reassembling. lems the next time the sprayer is used. 7. Tighten the valve seat securely with the 6 millimeter hexagonal wrench. 4. Thoroughly clean the valve assembly with water or 8. Drop in the valve ball. the appropriate solvent. Use a small brush. 9. Insert the spring and replace the cap, being sure 5. If you have properly cleaned the valv
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© 1995 Wagner Spray Tech 16 All rights reserved.
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TROUBLESHOOTING Problem Cause Remedy The sprayer does not start up. 1. The sprayer is not plugged in. 1. Plug the sprayer in. 2. The ON/OFF switch is set to OFF. 2. Turn the ON/OFF switch to ON. 3. A fuse is blown in the sprayer. 3. Replace the blown fuse with the proper replacement. 4. Low or no voltage is coming from the 4. Properly test the power supply voltage. wall plug. 5. The sprayer was turned off while still 5. Turn the PRIME/SPRAY knob to under pressure. PRIME. 6. The extension cord is
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1 2 1 3 4 5 12 6 2 7 CAUTION Never remove these four bolts. Take to an 3 Authorized Wagner 4 Service Center. 3 11 5 8 10 Parts Diagram – Final Assembly 9 ITEM PART NO. DESCRIPTION QTY. 1 0270590 Stand Weldment ............................. 1 Parts Diagram - Paint Pump Assembly 2 9810107 Screw, 5/16" x 1-3/4" ...................... 4 3 9821505 Washer, 5/16" ................................. 4 ITEM PART NO. DESCRIPTION QTY. 4 9810197 Nut, 5/16" ........................................ 4 5 029
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1 2 3 11 12 9 10 4 12 11 5 6 1 3 4 10 9 8 2 5 7 8 6 7 Parts Diagram – Suction Set Assembly 0270174 Parts Diagram - G-06 Spray Gun ITEM PART NO. DESCRIPTION QTY. ITEM PART NO. DESCRIPTION 1 0270133 Suction tube assembly .................... 1 1 0293004 G-06 gun assembly (Includes Items 2 through 10) (includes items 2 through 7) 2 0090622 Nut, suction ..................................... 1 2 0089731 Filter assembly 3 0281314 Elbow, adapter, 3/4" x 1"................. 1 (includes items 3,4,5,6)
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LIMITED WARRANTY AIRLESS PAINT SPRAY EQUIPMENT This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted to the original retail purchaser against defects in material and workmanship for 30 days from date of purchase for professional/rental use if operated in accordance with Wagner's printed recommendations and instructions. This warranty applies for one year from date of purchase for home use. This warranty does not cover damage resulting from improper use, accid
