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Dehumidifier
SERVICE MANUAL
MODELS: DH300EY5/DH305Y5/DH300MY5
LD40Y5/DH400MY5
DH404EY5/DH400EY5/LD40EY5
DH504ELY5/LD50ELY5
LD65ELY5
CAUTION
- BEFORE SERVICING THE UNIT,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
- ONLY FOR AUTHORIZED SERVICE.
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CONTENTS 1. PREFACE 1.1 SAFETY PRECAUTIONS...........................................................................................................................3 1.2 FEATURES AND DIMENSIONS ................................................................................................................3 1.2.1 FEATURES........................................................................................................................................3 1.2.2 DIMENSIONS ......................
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1. PREFACE This Service Manual provides various service information, including the mechanical and electrical parts. This dehumidifier was manufactured and assembled under the strict quality control procedures. The refrigerant is charged at the factory. Be sure to read the safety precaution prior to servicing the unit. 1.1 SAFETY PRECAUTIONS • Disconnect the power supply before servicing or replacing any component. • Do not cut off the grounding prong or alter the plug in any manner. 1.2 FEATURES
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1.3 MODEL NAMES MODEL NAME CAPACITY (Pints/24hrs) 30 40 50 65 DH305Y5, DH300MY5 DH400MY5 ,LD40Y5 - - MECHANICAL TYPE CONTROL DH300EY5 DH404Y5 DH504ELY5 LD65ELY5 PANEL ELECTRONIC TYPE DH400EY5,LD40EY5 LD50ELY5 1.4 SPECIFICATIONS DH305Y5, DH300MY5 DH400MY5, LD40Y5 DH504ELY5* LD65ELY5* MODELS DH300EY5 DH404EY5 LD50ELY5* ITEMS DH400EY5, LD40EY5 POWER SUPPLY(Phase,V,Hz) 1Ø, 115V,60Hz INPUT(W) 480 580 560 850 RUNNING CURRENT(A) 4.8 5.7 5.4 8.3 ENERGY
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1.5 CONTROL TYPE 1.5.1 Mechanical type Humidity Control • When you first use the dehumidifier, turn the humidity control to 5 or 6. If you still have moisture, turn the humidity control to a higher setting. 5 6 4 MAX is the highest setting. 3 7 High • When excess moisture and dampness odors are 2 8 gone, adjust the control to a lower setting. Use the Auto Low 1 9 Shut-Off dehumidifier as long as excess moisture is present. Off Max Fan Speed Humidity Control Figure 2 Fan Speed Auto Shut-Off
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1.6 HOW TO OPERATE DEHUMIDIFIER 1.6.1 HOW DOES THE DEHUMIDIFIER WORK? Motor Condenser Moist, humid air is drawn over a cold refrigerated Fan Evaporator dehumidifying coil. Moisture in the air condenses on this coil and drains into a bucket (or through the bucket into a Dry Humid Air Out hose and drain). Air In Dry, clean air is drawn over the condenser where it is actually heated several degrees and discharged out the rear grill into the room. (See Figure 4) Rear Grille It is normal for the su
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1.6.5 HUMIDITY CONTROLLER 5(42%) 42% R.H 1.6.5.1 Mechanical Type 40% 4(50%) 6(35%) The humidity control can be set anywhere between Off and Max for normal operation. 3(60%) 7(30%) If you need more dehumidification, turn the Humidity Control toward Max. If you need less dehumidification, turn the Humidity Control toward Off. 2(70%) 8(25%) The relative humidity range is from 20% to 80%. (See Figure 6) 9(20%) Turn the Humidity Control to Off to stop the unit manually. 1(80%) Off Max. DEAD DIAL Figu
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2. CIRCUIT DIAGRAM • MODEL : DH305Y5, DH300MY5 PART NO. Q'TY RE- DESCRIPTION NO. PER SET MARKS DH305Y5,DH300MY5 6411A20001Z POWER CORD ASSEMBLY 1 S 1 6600FX5001G 1 S 2 SWITCH, ROCKER 4681A20040Q 3 MOTOR ASSEMBLY 1 S 0CZZA20005J 4 CAPACITOR 1 S 2520UCBS005 COMPRESSOR, SET 1 S 5 6750U-L082A OLP 1 S 6 6871A20289B 1 S 7 PWB(PCB) ASSEMBLY, DISPLAY 6877A30013L 8 SENSOR ASSEMBLY 1 S 6601A30001B 9 SWITCH ASSEMBLY, ROTARY 1 S 6600A30003C SWITCH ASSEMBLY, MICRO 1 S 10 6871A10142A PWB(PCB) ASSEMBLY, MAIN 1
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• MODEL : DH300EY5 PART NO. Q'TY RE- DESCRIPTION NO. PER SET MARKS DH300EY5 6411A20001Z 1 POWER CORD ASSEMBLY 1 S 4681A20040Q 2 MOTOR ASSEMBLY 1 S 0CZZA20005J 3 CAPACITOR 1 S 2520UCBS005 COMPRESSOR, SET 1 S 4 6750U-L082A 1 S 5 OLP 6871A20482A 6 PWB(PCB) ASSEMBLY, DISPLAY 1 S 6877A30013L 7 SENSOR ASSEMBLY 1 S 6600A30003C 8 SWITCH ASSEMBLY, MICRO 1 S 6871A10141A PWB(PCB) ASSEMBLY, MAIN 1 S 9 S: SERVICE PARTS A: ALTERNATE PARTS N: NOT SERVICE PARTS —9—
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• MODEL : DH400MY5/LD40Y5 PART NO. Q'TY RE- DESCRIPTION NO. PER SET MARKS DH400MY5/LD40Y5 6411A20001Z 1 POWER CORD ASSEMBLY 1 S 6600FX5001G 2 SWITCH, ROCKER 1 S MOTOR ASSEMBLY 4681A20040J 1 S 3 CAPACITOR 0CZZA20005N 1 S 4 2520UCAS003 1 S 5 COMPRESSOR (ROTARY), SET 6750U-L103A 6 OLP (ASSEMBLY) 1 S 7 PWB(PCB) ASSEMBLY, DISPLAY 6871A20289B 1 S SENSOR ASSEMBLY 6877A30013M 1 S 8 SWITCH ASSEMBLY, ROTARY 6601A30001C 1 S 9 6600A30003C 1 S 10 SWITCH ASSEMBLY, MICRO 6871A10142A 11 PWB(PCB) ASSEMBLY, MAIN
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• MODEL : DH404EY5/DH400EY5/LD40EY5 PART NO. Q'TY RE- DESCRIPTION NO. DH404EY5/DH400EY5 PER SET MARKS LD40EY5 1 6411A20001Z POWER CORD ASSEMBLY 1 S 2 MOTOR ASSEMBLY 4681A20040J 1 S 3 CAPACITOR 0CZZA20005N 1 S 4 2520UCAS003 COMPRESSOR,SET 1 S 5 6750U-L103A OLP 1 S 6 PWB(PCB) ASSEMBLY,DISPLAY 6871A20482A 1 S 7 SENSOR ASSEMBLY 6877A30013M 1 S 8 SWITCH ASSEMBLY,MICRO 6600A30003C 1 S 9 6871A10141A PWB(PCB) ASSEMBLY,MAIN 1 S S: SERVICE PARTS A: ALTERNATE PARTS N: NOT SERVICE PAR
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• MODEL : DH504ELY5/LD50ELY5/LD65ELY5 PART NO. Q'TY RE- DESCRIPTION NO. PER SET MARKS DH504ELY5/LD50ELY5 LD65ELY5 6411A20001Z 1 POWER CORD ASSEMBLY 1 S 4681A20040J 4681A20040K 2 MOTOR ASSEMBLY 1 S 3 CAPACITOR 0CZZA20005J 0CZZA20005J 1 S 4 COMPRESSOR (ROTARY), SET 2520UCBA010 2520UCBA007 1 S 6750U-L001A 6750U-L048A 1 S 5 OLP. 6871A20482A 6 PWB(PCB) ASSEMBLY, DISPLAY 1 S 7 SENSOR ASSEMBLY 6877A30013L 1 S 8 SWITCH ASSEMBLY, MICRO 6600A30003C 1 S 9 PWB(PCB) ASSEMBLY, MAIN 6871A10141C 1 S 6421A20003K
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3. DISASSEMBLY INSTRUCTIONS 3.1 MECHANICAL PARTS 3.1.1 BUCKET AND AIR FILTER 1. Turn the Humidity Control off(Mechanical type) or press the power button off. (Electronic type) 2. Disconnect the power supply. 3. Remove the bucket. (See Figure 9) 4. Pull out the air filter. (See Figure 10) Figure 9 Figure 10 3.1.2 FRONT CASE AND REAR GRILLE 1. Remove 2 screws which fasten the front grille. 2. Pull the front grille forward and upward. (See Figure 11) 3. Remove 6 screws that secure the rear grille.
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3.2 CONTROL PARTS 3.2.1 POWER CORD ASSEMBLY 1. After opening the control box, remove the screw that holds the ground wire. (See Figure 15) 2. Disconnect the remaining leads of the power cord from the PWB(PCB) ASSEMBLY, MAIN, then remove it from the control box. Figure 15 3.2.2 SENSOR ASSEMBLY 1. Disconnect the sensor assembly from the PWB(PCB) ASSEMBLY, MAIN. 2. Remove the screw which fastens the humidity sensor. (See Figure 16) 3. Remove the thermistor from the holder. (See Figure 16) 4. Disc
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High ENERGY STAR Auto Off Max Low Shut-Off Humidity Control Fan Speed 3.2.6 COIL ASSEMBLY, SOLENOID (DH504ELY5, LD50ELY5, LD65ELY5) 1. Disconnect the housing of the COIL ASSEMBLY, SOLENOID from the PCB(PWB) ASSEMBLY, MAIN. 2. Remove the screw that fastens the COIL ASSEMBLY, SOLENOID. (See Figure 19) 3. Pull it out upwards. Figure 19 3.2.7 CONTROL PANEL 3.2.6.1 CONTROL PANEL - Mechanical Type (DH305Y5/DH300MY5/DH400MY5/LD40Y5) 1. Disconnect housing and all leads of the rocker switch, SWITCH ASSEM
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3.2.8 FAN AND MOTOR 1. Turn the nut left and full out the Fan by hands carefully. 2. Remove 2 screws that fasten Heat Exchange. 3. Lift the H/E and open the H/E around 45 degree clockwise carefully. (See Figure 22) 4. Unfasten 3 screws that secure the Motor and earth wire. (See Figure 23) 5. Remove the Motor. Figure 22 Figure 23 3.2.9 SHROUD AND DRAIN PAN 1. Discharge the refrigerant by using a refrigerant Recovery System. 2. After purging the unit completely, unbrace the Discharge and the Sucti
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3.3 REFRIGERATING CYCLE 3.3.1 CONDENSER, EVAPORATOR AND CAPILLARY TUBE 1. Remove the insulation on the Heater/Evaporator (H/E) assembly 2. Pierce the pinch-off tube to discharge the refrigerant, using a refrigerant recovery system. 3. After discharging the refrigerant completely, remove 2 screws between the housing assembly and the H/E. (See Figure 26) 4. Lift the H/E and open the H/E around 45 degree counterclockwise carefully. Figure 26 Figure 27 5. Unbraze each of interconnecting tubes of the
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3.4 HOW TO REPLACE THE REFRIGERATION SYSTEM 1. When replacing a refrigeration component, be sure 7. Recharge as follows : to discharge the refrigerant system by using a 1) Refrigeration cycle systems are charged from the refrigerant recovery system. High-side. If the total charge cannot be put 2. After discharging the unit completely, remove the in the High-side, the balance will be put in the desired component, and unbraze the pinch-off suction line through the access valve which you tubes.
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Equipment needed: Vacuum pump, charging cylinder, manifold gauge, brazing equipment. pinch-off tool capable of making a vapor-proof seal, leak detector, tubing cutter, hand tools to remove components, service valve. EVAPORATOR ASSEMBLY (LOW PRESSURE SIDE) CONDENSER ASSEMBLY (HIGH PRESSURE SIDE) COMPOUND GAUGE MANIFOLD GAUGE CAPILLARY TUBE SEE INSETS BELOW COMPRESSOR LOW HI EXTERNAL VACUUM PUMP CHARGING CYLINDER Figure 31B-Charging Figure 31A-Pulling Vacuum —19— B A A B B A C
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4. TROUBLESHOOTING GUIDE CONDITION CAUSE REMEDY 1. Dehumidifier does not start. (Both No power Check power supply at outlet. compressor and fan motor do not Correct if none. operate.) Poor plug contact at outlet. Install plug properly or replace it. Bucket is full. If Auto Shut Off lights, empty the bucket and replace properly. Humidity control is at Off position Turn the humidity control switch toward Max. Wire disconnected or loose Connect wire. Refer to wiring diagram for terminal identifica
