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Air Compressor
Operator’s Manual
BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC
JEFFERSON, WISCONSIN, U.S.A.
Manual No. 203719GS Revision - (07/18/2007)
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Thank you for purchasing this quality-built Briggs & Stratton air compressor. We are pleased that you’ve placed your confidence in the Briggs & Stratton brand. When operated and maintained according to the instructions in this manual, your Briggs & Stratton air compressor will provide many years of dependable service. This manual contains safety information to make you aware of the hazards and risks associated with air compressors and how to avoid them. This air compressor has been manufactured
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Table of Contents Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Equipment Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Unpack Air Compressor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Safety Rules Operator Safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all Equipment Description safety messages that follow this symbol to avoid Read this manual carefully and become familiar possible injury or death. with your air compressor. Know its applications, its The safety alert symbol ( ) is used with a signal word limitations and any hazards involved. (DANGER, CAUTION, WARNING), a pictorial and/or a safety This manual contains
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WARNING WARNING Failure to read and follow instructions in Hidden internal tank corrosion can cause violent Operator’s Manual can result in death, bodily explosion leading to severe injury and / or injury and / or property damage. property damage. • Before using this product, read this Operator’s Manual and Exceeding pressure rating of attachments or follow all Safety Rules and Operating Instructions listed. inflatables can cause severe injury and / or property damage. • Make this manual availab
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WARNING WARNING Compressed air is not breathable and can cause Compressed air stream from hose or tank drain bodily injury. can cause soft tissue damage to exposed skin Some paints or solvents may be harmful if and can propel objects leading to severe injury inhaled or ingested, causing severe nausea, and / or property damage. fainting or poisoning. • DO NOT use compressed air for breathing. • DO NOT direct air stream at self or others. • Always use NIOSH respirator approved for your application
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Add Oil Assembly 1. Place compressor on a flat, level surface. Unpack Air Compressor 2. Remove and discard the shipping cap. Using an oil funnel, slowly fill pump with oil to notch on dipstick. 1. Remove everything from carton except air compressor. 2. Lift air compressor out of carton. Items in the carton include: • Air Compressor A • Bottle of Compressor Pump Oil Inset of • Oil Dipstick Dipstick • Operator’s Manual B If any of the above parts are missing or damaged, call the helpline at (800)
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Features and Controls Read this Operator’s Manual and safety rules before operating your air compressor. Compare the illustrations with your air compressor, to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. A B N C M D L E F G K J H A - Overload Protector — If motor is overloaded, protector J - Safety Valve — Valve protects against excessive tank shuts motor off. See Overload Protection Reset. pressure by ‘popping out’ at its f
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Break-In Procedure Operation Before first use of this equipment, the system must undergo a break-in operation, as described in this section. Air Compressor Operating Location Locate the air compressor in a clean, dry and well-ventilated NOTICE area for operation. The air compressor should be placed at Serious damage may result if the break-in instructions are least 12 inches (30 cm) away from walls or other not closely followed. obstructions that could interfere with airflow. • This procedure is
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Starting Your Air Compressor Stopping Your Air Compressor 1. Make sure ON - OFF switch (A) is in OFF position. 1. Push ON - OFF switch to OFF position. Compressor motor will stop. B 2. If finished using compressor, unplug compressor’s power cord from outlet. A 3. Pull safety valve ring to release most of tank’s compressed air. Release valve ring. 4. Open drain valve to fully drain air tank. NOTE: Always drain air tank over a washable surface or in a suitable container to prevent damaging or stai
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Observe these safety precautions when operating air Compressor Operation compressor: You do not have to use the maximum operating pressure at all times because the air tool being used often requires less WARNING pressure. Here are general guidelines for setting pressure. 1. With air compressor connected to proper power and Compressor can start any time when plugged in. turned ON, attach desired air tool or accessory to quick connect fitting. Use recommended air hose and quick • STAY CLEAR connec
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Maintenance Maintenance Schedule Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions noted below. Maintenance Schedule - Fill in Dates as You Complete Regular Service Maintenance Task Service Dates Service Intervals Every 50 Hours Every 100 Hours Daily Weekly or Yearly or Yearly X Inspect safety valve X Inspect fittings/valves X Inspect oil level X Clean unit X Inspect and clean air filter X* Change pump oil X**
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7. Using oil funnel, slowly add recommended oil. Check Pump Oil oil level frequently with dipstick to avoid overfilling Checking Oil Level compressor pump. Use these steps to check oil level: 8. When oil is at proper level, reinstall oil dipstick and wipe up any spilled oil. 1. Push ON - OFF switch to OFF and unplug unit. 2. Place unit on a flat, level surface. Cleaning Unit 3. Remove oil dipstick (A) and wipe dipstick with clean Keep your air compressor clean and dry by placing it in a cloth. l
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Inspect / Clean Air Filter Inspect Safety Labels Use the following steps to check and clean the compressor’s As often as desired or at least yearly, inspect all labels internal air filter. applied to the air compressor. All safety labels should be present and readable. If any safety label is missing or 1. With air tank fully pressurized (ON - OFF switch in ON illegible, obtain a replacement from an authorized service position and motor stopped), push ON - OFF switch to center or call the air com
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Troubleshooting Before You Call If you have any problems with the operation of your air compressor, please call the air compressor helpline at (800) 743-4115. If calling for assistance, please have the model, revision, and serial number information printed on the data tag available. PROBLEM CAUSE CORRECTION Pressure switch does not shut off motor Excessive tank pressure - Safety Move ON - OFF switch to OFF position. when compressor reaches “cut-out” Valve pops off. Contact trained service techni
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PROBLEM CAUSE CORRECTION 1. Prolonged excessive use of air. 1. Decrease amount of air used. 2. Compressor is not large enough for air 2. Check the accessory requirement. If it is higher requirement. than the CFM or pressure supplied by your air Compressor is not compressor, you need a larger capacity air supplying enough air to compressor. operate accessories. 3. Hole in hose. 3. Inspect and replace if required. 4. Check valve restricted or leaks air. 4. Contact trained service technician. 5. Re
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Cut-Out Pressure – While the compressor is running, air is Glossary being produced and stored in the air tank. If no air is being Becoming familiar with these terms will help you understand used, air pressure will build in the tank. The Pressure Switch and operate most air compressors: senses this high pressure and at a certain high level, it turns Air Delivery – A combination of psi and CFM. The air the compressor motor off. The level at which the motor delivery required by a tool or accessory
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BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC AIR COMPRESSOR OWNER WARRANTY POLICY Effective July 1, 2007 replaces all undated Warranties and all Warranties dated before July 1, 2007 LIMITED WARRANTY Briggs & Stratton Power Products Group, LLC will repair or replace, free of charge, any part(s) of the air compressor that is defective in material or workmanship or both. Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser. This warrant
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Air Compressor Product Specifications AC Frequency:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Hz Rated AC Voltage: . . . . . . . . . . . . . . . . . 120 Volts, single phase Pump Type: . . . . . . . . . . . . . . . . . . . Oil Lubricated Direct Drive Lubricant: . . . . . . . . . . . . . . . . SAE 5W50 or 85W140 Synthetic Oil Capacity: . . . . . . . . . . . . . . . . . . . . . . . . . 7.168 oz. (200ml) Air Delivery: At 40 psi . . . . . . . . . . . . . . . . . . . . . . .