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SEARS
OWNERS
MANUAL
CRAFTSMAN.
SINGLE STAGE
AIR COMPRESSOR
MODEL NO.
919.184160
Record in the spaces provided.
(1) The model number which can be found
on the label on the front of the air tank
saddle.
(2) The code number which can be found
on the foil label on the side of the air
tank.
(3) The Manufacturer's Number (ASME
Code Compressors only) is located on
the metal data plate which is welded
onto the side of the air tank. (This data
plate is painted the same color as the
tank.)
(4) The Motor M
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TABLE OF CONTENTS Page SAFETYGUIDELINES .............................................................................. 2 WARNING CHART ................................................................................... 3 SPECIFICATION CHART .......................................................................... 5 GLOSSARY ............................................................................................. 5 ACCESSORIES FOR USEWlTH SEARSAIR COMPRESSORS ................................
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IMPORTANT SAFE'rY INSTRUCTIONS • SAVE THESE INSTRUCTIONS * IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Air _nk • THE FOLLOWING CONDITIONS C_ lead to a weakening of the tank, RISK OF BURSTING and RESULT IN A VIOLENT TANK EXPL0__ION: 1. FAILURE TO PROPERLY DRAIN DRAIN TANK DAILY OR AFTER EACH condensed'WATER FROM
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IMPORTANT SAFETY INSTRUCTIONS (contfd) HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT The OM SED A from your NEVER INHALE AIR FROM TH E compressor NOT FOR _, either directly or from a _! The air stream may contain RISK TO BREATHING breathing device connected to the carbon monoxide or other toxic vapors, or compressor. WORK IN AN AREA particles from the tank or other equipped WITH GOOD CRO - components. VENTILATION. SPRAYED MATERIALS such as paint, Read and FO W TH AFET paint solvents, paint remover, i
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SPECIFICATION CHART Model No. 919.184160 Horsepower 6.5 HP Displacement CFM at Max. Pressure 15 Bore 2 718 Stroke 2" Voltage - Single Phase 220 Minimum Branch Circuit Requirement 20 amp *Fuse Type Fusetron Type "T" Amperage at Max. Pressure 15 Air Tank Capacity - Gallons 60 gal ASME Approximate Cut-in Pressure 100 Approximate Cut-out Pre._sure 125 SCFM@ 90 psig 10.5 SCFM@ 40 psig 13.0 UL Listed Yes *A circuit breaker is preferred. Use only a fuse or circuit breaker that is the same rating as the
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GENERAL INFORMATION You have purchased an air compressor unit consisting spraying weed killers, insecticides, etc. An air pressure of a two cylinder, single stage air compressor pump, an regulator is usu ally necessary for most of these applica- ASME air tank, associated controls and instruments. tions. Regulators can be purchased from most Sears This air compressor must be permanently mounted in stores or through the current Sears Power and Hand Tool place. Catalog. Your air compressor can be u
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INSTALLATION AND BREAK-IN PROCEDURES (Cont.) hole. (It must not be allowed to be lower than 3/8" - 6 threads down -from the top .)When filling the crankcase, the oil flows very slowly. If the oil is added too quickly, it will overflow and appear to be full. (Crankcase oil EXCESSIVE VIBRATION MAY WEAKEN THE capacity is 16 fluid ounces.) Under winter-type condi- AIR TANK AND CAUSE AN EXPLOSION. THE tions use SAE 10W oil. (Multi-viscosity oil - 10W30 - will OUTFIT MUST BE MOUNTED AS DESCRIBED AND I
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Break-In Procedures 3. Open the shut-offvalve fully, to permit air toescape and to prevent pressure build-up in the air tank. Sedous damage may result if the following 4. Turn ON the air compressor. break*in instructions are not closely followed. 5. Run the air compressor for 30 minutes to seal the rings and lubricate all internal surfaces. This procedure is required only once; before the air 6. Check all air line fittings and connections/piping for compressor is put into service. Some form of p
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5. Apply sealant tothe checkvalve threads.Reinstall Adirtyair fllterwillnotallowthe compressortooperateat full the check valve (turn clockwise). The valve stem capacity. Beforeyou usethecompressor, checkthe airfilter should still move freely- do not over tighten. to be sure it isclean. 6. Replacethe outlet tube andtighten top and bottom nuts. tfitisdirty, mmovethescrewsand filter retainer. Pulloutthe filter,mplacewith new. Safety Valve - Inspection Oil - Checking and Changing IF THE SAFETY VALVE
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NOTE Pulley and Flywheel - Alignment The belt should be centered over the grooves on the The compressor flywheel and motor pulley must be flywheel and motor pulley. inline (in the same plane) within 1/16" to assure belt retention within sheave grooves. The motor mounting 6. Push the motor back into regular position and holes on the saddle are skewed to square the motor with tighten bolts securely. Proper tension is approxi- the compressor mounting hole as the belt is tensioned. mately 1/4" belt
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TROUBLESHOOTING GUIDE (Cont'd.) CAUSE , CORRECTION PROBLEM Motor will not run. Motor overload protection switch has tripped. Let the motor cool off and reset switch by pressing the red button located on the end of the motor. Tank pressure exceeds pressure switch "cut- Motor will start automatically when tank pressure in" pressure. drops below "cut-in" pressure of pressure switch. Check valve stuck - fails to relieve head pres- Remove and clean or replace. (Do not overtighten.) sure; motor cannot
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AIR COMPRESSOR DIAGRAM 11 12 10 _ 13 15 6 ? 42 \ 31 \\ \\ 35 27 26 34 79 12 -- Eng
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PARTS LIST KEY DESCRIPTION NO. PART NUMBER 1 SSF-953-ZN Self Tapping Screw 10 x 5/8 (6 used) Belt Guard 2 CAC-22-2 Lock Nut 3 SSF-8113-ZN Bracket 4 CAC-2-1 Belt Guard Closure 5 CAC-362-1 6 SSP-9401 Connector Body 7 SSP-7812 Nut-Sleeve Assembly 1/2" (2 used) 8 SSP-7811 Nut Sleeve Assembly 1/4" 9 SS-8553 Connector Body 10 C-BT-224 Poly-V Belt Set Screw 11 SS-391 12 C-PU-2861 MotorPulley Key, Motor Shaft 13 SUDL-65 Motor Cord Assembly 14 CAC-4205 Motor 6.5 HP 15 MO-3022-1 Pressure Release Tube 16 C
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COMPRESSOR PUMP DIAGRAM i,,,/4445 80 _56 O_,.-.- 57 q_'_ ..--- 58 6O 76 62 74 I 72 ,67 69 =,..I. 66 (oil fill plug) I 66 (oil drainplug) 14 --Eng
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PARTS LIST KEY NO, PART NUMBER DESCRIPTION 43 SSF-6627 Stud 3/8" - 16 Taptite (1 used - Torque 25 to 30 ft. Ibe.) 44 SSF-935 Screw #8-32 x 3/8" (2 used) 45 AC-0322 Filter Plate Assembly Felt Filter * 46 AC-0333 47 SSF-955 Screw 3/8"-16 x 1-1/2" (5 used - Torque 25 to 30 ft. Ibs.) 48 CAC-4213 Head Assembly (includes 2 ea. Key #50 & 4 ea. Key #51) Head Gasket * 49 CAC-291-1 • 50 265-25 Intake Flapper Valve (2 used on,head) • 51 SSF-9821 Screw, THD Forming 5-40xl/4 (8 used) 52 CAC-294 Restrictor Pl
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SEARS I:RRFTSMAK SINGLE STAGE OWNERS AIR COMPRESSOR MANUAL For the repair or replacement parts you need Call 7 am - 7 pro, 7 days a week MODEL NO. 1-800-366-PART 919.184160 (1-800-366-7278) For in-home major brand repair service Call 24 hours a day, 7 days a week When requesting service or ordering 1-800-4-REPAIR 3arts, always provide the following information: (1-800-473-7247) • Model Number • Part Number For the location of a • Part Description • Name of Item Sears Parts and Repair Center in y
