Porter-Cable C7501M user manual

User manual for the device Porter-Cable C7501M

Device: Porter-Cable C7501M
Category: Air Compressor
Manufacturer: Porter-Cable
Size: 4.21 MB
Added : 6/5/2013
Number of pages: 80
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Abstracts of contents
Summary of the content on the page No. 1

FRANÇAIS: PÁGINA 25
ESPAÑOL: PAGE 52
Single Stage Oil lubricated
Instruction
Compressor
manual
MODEL
C7501M
IMPORTANT
To learn more about Porter-Cable Please make certain that the person who
visit our website at:
is to use this equipment carefully reads
www.deltaportercable.com
and understands these instructions before
starting operations.
The Model and Serial No. plate is located on the
frame. Record these numbers in the spaces below
and retain for future reference.
®
Model No.________

Summary of the content on the page No. 2

SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and under- stand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols. Indicates an imminently Indicates a potentially hazardous situation which, if not hazardous situation which, if not avoided, will result in death or serious avoided, ma

Summary of the content on the page No. 3

• Restricting any of the com- • Never place objects against pressor ventilation openings or on top of compressor. will cause serious overheat- • Operate compr essor in an open ing and could cause fire. area at least 12" (30.5 cm) away from any wall or obstruction that would restrict the flow of fresh air to the ventilation openings. • Operate compr essor in a clean, dry well ventilated area. Do not operate unit in any con- fined area. Store indoors. • Unattended

Summary of the content on the page No. 4

HAZARD RISk OF BURSTING Air Tank: The air tank on your compressor is designed and may be UM coded [for units with air tanks greater than 6" (152.4 mm) diameter] according to ASME Section VIII, Div. 1 rules. All pressure vessels should be inspected once every two years. To find your state pressure vessels inspector, look under the Division of Labor and Industries in the government section of a phone book . The following conditions could lead to a weakening of the air tank, and result in a v

Summary of the content on the page No. 5

HAZARD RISk OF ELECTRICAL SHOCk WHAT CAN HAPPEN HOW TO PREVENT IT • Y our compr essor is power ed by • Never operate the compr es- electricity. Like any other electrically sor outdoors when it is rain- powered device, if it is not used ing or in wet conditions. properly it may cause electric shock. • Never operate compr essor with pr o- tective covers removed or damaged. • R e p a i r s a t t e m p t e d b y u n q u a l i f i e d • A n y e l e c t r i c a l w i r

Summary of the content on the page No. 6

HAZARD RISk FROM MOVING PARTS WHAT CAN HAPPEN HOW TO PREVENT IT • M o v i n g p a r t s s u c h a s t h e p u l l e y , • Never operate the compr es- flywheel, and belt can cause seri- sor with guards or covers which ous injury if they come into con- are damaged or removed. tact with you or your clothing. • Keep your hair , clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. • A i r v e n t s m a y

Summary of the content on the page No. 7

HAZARD RISk FROM NOISE WHAT CAN HAPPEN HOW TO PREVENT IT • Under some conditions and dura- • Always wear certified safe- tion of use, noise from this product ty equipment: ANSI S12.6 may contribute to hearing loss. (S3.19) hearing protection. SAVE THESE INSTRUCTIONS FOR FUTURE USE SPECIFICATIONS Model No. C7501M Running Horsepower *3.0 Voltage/Hertz/Phase 240V/60/1 Minimum Branch Circuit Requirement 15 Amp Fuse Type Time Delay Air Tank Capacity (Gallon) 60 ASME, Vert

Summary of the content on the page No. 8

ACCESSORIES Accessories for this unit are available at the store the unit was purchased. The use of any other accessory not recommended for use with this tool could be hazardous. Use only accessories rated equal to or higher than the rating of the air compressor. ASSEMBLY TOOLS REqUIRED FOR ASSEMBLY 1 - 9/16" socket or open end wrench 1 - Electric Drill UNPACkING 1. Remove all packaging. It may be necessary to brace or support one side of the outfit when removing the pallet because the air

Summary of the content on the page No. 9

6. Place the (4) 3/8" lag screws through 3/8" Lag the air compressor feet, washers, Screw shims, and into the anchors. (not supplied) Washer 7. Torque 3/8" lag screws to 7-10 ft.-lbs (supplied) (9.5-13.5 Nm). WIRING INSTRUCTIONS Improper electrical instal- Surface Line lation of this product may void its war- Shim Under ranty and your fire insurance. Have circuit Washer Concrete Anchor (not supplied) wiring performed by qualified personnel (not supplied) such as a licensed electricia

Summary of the content on the page No. 10

The next figure represents a typical air distribution system. The following are tips to remember when setting up the air compressor’s air distribution system. • U s e p i p e t h a t i s t h e s a m e s i z e a s t h e a i r t a n k o u t l e t . P i p i n g t h a t i s t o o s m a l l w i l l restrict the flow of air. • If piping is over 100' (30.5 m) long, use the next lar ger size. • Bury under gr ound lines below the fr ost line and avo

Summary of the content on the page No. 11

OPERATION kNOW YOUR AIR COMPRESSOR READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERA TING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. Pressure Switch Tank Pressure Gauge Auto(I)/Off(O) Switch Safety Valve DESCRIPTION OF OPERATION Become familiar with these controls before operating the unit. Auto(I)/Off(0) Switch: Turn this switch "Auto (I)" to provid

Summary of the content on the page No. 12

Check Valve: When the air compr essor is operating, the check valve is "open", allowing compr essed air to enter the air tank. When the air compr essor r eaches "cut-out" pressure, the check valve "closes", allowing air pressure to remain inside the air tank. Reset Button Pressure Release Check Valve Valve Pressure Release Valve: The pressure release valve located on the side of the pressure switch, is designed to automatically release compressed air from th

Summary of the content on the page No. 13

7. Check all air line fittings and connections/piping for air leaks by applying a soap solution. Correct if necessary. NOTE: Minor leaks can cause the air compressor to overwork, resulting in premature breakdown or inadequate performance. 8. Check for excessive vibration. Readjust or shim air compressor feet, if neces- sary. 9. After 20 minutes, close the globe valve. The air receiver will fill to "cut-out" pressure and the motor will stop. The compressor is now ready for use. Before Each

Summary of the content on the page No. 14

MAINTENANCE CUSTOMER RESPONSIBILITIES Before Daily Every Every Every Every Yearly each or 8 40 100 160 use after hours hours hours hours each use Check Safety Valve • Drain Tank • Oil Leaks • Check Pump Oil • Change Pump Oil • Unusual Noise and/or • Vibration Air Filter • (1) Drive Belt-Condition • Motor Pulley/Flywheel • alignment Air compressor pump • intake and exhaust valves Inspect air lines and • fittings for leaks Head Bolts - Check the torques of the head bolts after the first five h

Summary of the content on the page No. 15

TO DRAIN TANk Risk of unsafe operation. Air tanks contain high pressure air. keep face and other body parts away from outlet of drain. Use eye protection [ANSI Z87.1 (CAN/CSA Z94.3)] when draining as debris can be kicked up into face. Risk from noise. Use ear protection (ANSI S12.6 (S3.19) as air flow noise is loud when draining. NOTE: All compressed air systems generate condensate that accumulates in any drain point (e.g., tanks, filter, aftercoolers, dryers). This condensate contains lu

Summary of the content on the page No. 16

Risk of Unsafe Operation. Overfilling with oil will cause premature compressor failure. Do not overfill. 5. Replace oil fill plug (A) and tighten securely. AIR FILTER - INSPECTION AND REPLACEMENT Hot surfaces. Risk of burn. Compressor heads are exposed when filter cover is removed. Allow compressor to cool prior to servicing. keep the air filter clean at all times. Do not operate the air compressor with the air filter removed. A dirty air filter will not allow the compressor pump to operate

Summary of the content on the page No. 17

MOTOR PULLEY/FLYWHEEL ALIGNMENT NOTE: Once the motor pulley has been moved from its factory set location, the grooves of the flywheel and pulley must be aligned to within 1/16" (1.6 mm) to prevent excessive belt wear. The air compressor flywheel and motor pulley must be in-line (in the same plane) within 1/16" (1.6 mm) to assure belt retention within flywheel belt grooves. To check alignment, perform the following steps: 1. Turn air compressor off, lock out the power supply, and relieve all

Summary of the content on the page No. 18

SERVICE AND ADjUSTMENTS ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY TRAINED SERVICE TECHNICIAN. Risk of unsafe operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, com- pressed air, or moving parts. Before servicing unit unplug or disconnect elec- trical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. TO REPLACE OR CLEAN CHECk VALVE 1. Release all air pressure from a

Summary of the content on the page No. 19

ADDITIONAL SERVICE Disassembly or service of the air compressor beyond what is covered in this manual is not recommended. If additional service is required, contact your near- est Authorized W arranty Service Center . STORAGE Before you store the air compressor, make sure you do the following: 1. Review the Maintenance section on the preceding pages and perform sched- uled maintenance as necessary. 2. Set the Auto/Off lever to "Off". 3. Close the globe valve. 4. Remove the air tool or acce

Summary of the content on the page No. 20

TROUBLESHOOTING Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, com- pressed air, or moving parts. Before servicing unit unplug or disconnect elec- trical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool. PROBLEM CAUSE CORRECTION Excessive Pressure switch does Move Auto/Off lever to the "Off" tank pressure not shut off motor when position, if the unit does not shut off - s


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