Summary of the content on the page No. 1
7/120, 9/110, 10/105, 14/85
7/170, 10/125, 14/115
OPERATION AND MAINTENANCE MANUAL
7/120 9/110
This manual contains
10/105 14/85 SERIAL No : 320001 –>
important safety information
7/170 10/125 14/115
and must be made available to
personnel who operate and
maintain this machine.
C.C.N. : 22191225 GB
DATE : SEPTEMBER 2003
Summary of the content on the page No. 2
Machine models represented in this manual may be used in various locations world–wide. Machines sold and shipped into European Union Territories require that the machine display the EC Mark and conform to various directives. In such cases, the design specification of this machine has been certified as complying with EC directives. Any modification to any part is absolutely prohibited and would result in the CE Certification and marking being rendered invalid. A declaration of that conformity fol
Summary of the content on the page No. 3
Machine models represented in this manual may be used in various locations world–wide. Machines sold and shipped into European Union Territories require that the machine display the EC Mark and conform to various directives. In such cases, the design specification of this machine has been certified as complying with EC directives. Any modification to any part is absolutely prohibited and would result in the CE Certification and marking being rendered invalid. A declaration of that conformity fol
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1 CONTENTS 61 SERVICE TOOLS 2 FOREWORD 65 FAULT FINDING 3 WARRANTY 67 OPTIONS 9 DECALS 70 PARTS ORDERING 13 SAFETY ABBREVIATIONS & SYMBOLS 16 GENERAL INFORMATION Dimensions #### Contact Ingersoll–Rand for serial Data number –>#### Up to Serial No. 21 OPERATING INSTRUCTIONS ####–> From Serial No. Commissioning Prior to starting Starting * Not illustrated Stopping † Option Emergency stopping AR As required Re–starting D Germany Monitoring during operation DK Denmark Decommissioning E Spain F Franc
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This machine has been designed and supplied for use only in FOREWORD the following specified conditions and applications: . Compression of normal ambient air containing no known or The contents of this manual are considered to be proprietary and confidential to Ingersoll–Rand and should not be detectable additional gases, vapours. or particles . Operation within the ambient temperature range specified in reproduced without the prior written permission of Ingersoll–Rand. the GENERAL INFORMATION s
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G. Ingersoll–Rand Platinum Drive Train Warranty WARRANTY (Optional) – Platinum drive train pertains to the Ingersoll–Rand Engine and Airend combination. The Ingersoll–Rand, through its distributor, warrants that each item earlier of sixty (60) months from shipment to, or the of equipment manufactured by it and delivered hereunder to the accumulation of 10,000 hours of service. The starter, initial user will be free of defects in material and workmanship. alternator, fuel injection system and all
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GENERAL WARRANTY INFORMATION GENERAL WARRANTY Extended Coverage Portable Compressor Package 1 year/2000 hrs Airend 2 yrs/4000 hrs 5 yrs/10,000 hrs Limited warranty, major compo- nents (refer to operator’s manual). Portable Genset 8kW, 11KW, Package 1 yr/2000 hrs None 20KVA thru 575KVA Generator 2 yrs/4000 hrs None Portable Genset 3.5KW thru Package 1 yr/2000 hrs (parts only) None 7.0KW and 10KW Generator 1 yrs/2000 hrs (parts only) None Light Tower Package 1 yr/2000 hrs Generator 1 yr/2000 hrs
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PARTS Months Hours Coverage 6 No Limit Parts Only Ingersoll–Rand AIREND EXCHANGE Months Hours Extended Coverage Airend 12 2000 2 yrs/4000 hrs – available from IR. Note: Actual warranty times may change. Consult the manufacturer’s warranty policy as shipped with each new product. 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 5 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
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Extended Limited Airend Warranty Ingersoll–Rand Portable Compressor Division is pleased to announce the availability of extended limited airend warranty. Announcement of the extended warranty coincides with the introduction of Pro–Tec Compressor Fluid. Pro–Tec Compressor Fluid is an amber coloured fluid specially formulated for Portable Compressors and is being provided as the factory filled fluid for all machines 1 except XHP650/900/1070 All machines have the standard airend warranty, – The
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WARRANTY REGISTRATION FOR UNITS SOURCED FROM HINDLEY GREEN, UK Complete Machine Registration To initiate the machine warranty, fill out the ”Warranty Registration” form 83242 11/99 supplied as part of the machine documentation, keep a copy for your records and mail the original to: Ingersoll Rand European Sales Ltd Portable Power Business Swan Lane Hindley Green Wigan Lancashire WN2 4EZ U.K. Attn: Customer Service Department Note: Completion of this form validates the warranty. Engine Registra
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Selling Distributor Servicing Distributor WARRANTY REGISTRATION Name Name Owner/User Name Address Address Address City City City County County County State State State Zip code Zip code Zip code Telephone Telephone Telephone Complete the Applicable Blocks Owner/User Type of Business (check one only) Construction–Heavy Asphalt Contractor Coal Mining Other Mining (highway, excavation, etc.) Construction–Light Government Quarry Shallow Oil & (carpentry, plumbing, pools, (municipal, state, Gas mas
Summary of the content on the page No. 12
DECALS Look for these signs on machines manufactured in Europe, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and follow instructions. If you do not understand, inform you supervisor. GRAPHIC FORM AND MEANING OF ISO SYMBOLS Prohibition / Mandatory Information / Instructions Warning WARNING: Electrical shock risk. WARNING – Pressurised component or WARNING – Hot surface. system. WARNING – Air/gas flow or Air WARNING – Pressure con
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0C WARNING – Before connecting the tow WARNING – For operating temperature WARNING – Flammable liquid. bar or commencing to tow consult the below 0C, consult the operation and operation and maintenance manual. maintenance manual. WARNING – Do not undertake any WARNING – Consult the operation and maintenance on this machine until the Do not breathe the compressed air from maintenance manual before electrical supply is disconnected and this machine. commencing any maintenance. the air pressure i
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Do not stand on any service valve or other Do not operate with the doors or enclosure Do not use fork lift truck from this side. parts of the pressure system. open. XX km/h Do not open the service valve before the Do not exceed the trailer speed limit. No naked lights. airhose is attached. Use fork lift truck from this side only. Emergency stop. Tie down point Lifting point. On (power). Off (power). Read the Operation and Maintenance When parking use prop stand, handrake Compressor oil filling m
Summary of the content on the page No. 15
Replace any cracked protective shield. Oil drain. Engine Oil Fuel level/point Pressure control Malfunction Battery charging condition Low pressure High pressure High compressor temperature Engine malfunction Compressor malfunction Low engine oil pressure Engine high temperature 7/120 (P425AWIR), 9/110 (XP375AWIR), 10/105 (HP375AWIR), 14/85 (VHP300AWIR), 12 7/170 (P600WIR), 10/125 (HP450WIR), 14/115 (VHP400WIR)
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Rotating fan blade can cause serious injury. Do not operate SAFETY without guard in place. Use care to avoid contacting hot surfaces (engine exhaust WARNINGS manifold and piping, air receiver and air discharge piping, etc.). Warnings call attention to instructions which must be followed precisely to avoid injury or death. Ether is an extremely volatile, highly inflammable gas. When CAUTIONS it is specified as a starting aid, use sparingly. DO NOT USE ETHER IF THE MACHINE HAS GLOW PLUGS OR INLET
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Whenever the machine is stopped, air will flow back into the Battery compressor system from devices or systems downstream of A battery contains sulphuric acid and can give off gases the machine unless the service valve is closed. Install a check which are corrosive and potentially explosive. Avoid contact valve at the machine service valve to prevent reverse flow in the with skin, eyes and clothing. In case of contact, flush area event of an unexpected shutdown when the service valve is immediat
Summary of the content on the page No. 18
Ensure front (towing eye) section is set level Where brakes only are fitted: When raising towing eye, set rear joint first, then front joint. a) Ensure that the breakaway cable is securely coupled to the handbrake lever and also to a substantial point on the towing vehicle. When lowering towing eye, set front joint first, then rear joint. b) Ensure that the effective cable length is as short as possible, whilst still allowing enough slackness for the trailer to articulate without the handbrake b
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7/120 9/110 10/105 14/85 P425AWIR XP375AWIR HP375AWIR VHP300AWIR TOP VIEW REAR VIEW SIDE VIEW FRONT VIEW MANUFACTURED IN EUROPE All dimensions in inches(mm) E Access items: Radiator fill A Instrument panel access door F Package air outlet B Package air inlet G Track width C Access items: Separator element & fill H Variable height drawbar Compressor oil filter 162 (4114) minimum / 168 (4277) maximum Fuel filters J Variable height drawbar Dipstick 17 (420) minimum / 35 (880) maximum
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7/170 10/125 14/115 P600WIR HP450WIR VHP400WIR TOP VIEW REAR VIEW FRONT VIEW SIDE VIEW MANUFACTURED IN EUROPE All dimensions in inches(mm) E Access items: Radiator fill A Instrument panel access door F Package air outlet B Package air inlet G Track width C Access items: Separator element & fill H Variable height drawbar Compressor oil filter 184.29 (4681) minimum / 189.21 (4806) maximum Fuel filters J Variable height drawbar Dipstick 18.98 (482) minimum / 37.17 (944) maximum Engine
