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INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS FOR AIR COMPRESSOR
MODEL EC 25E / AC1-PH55-08H TECHNICAL
WARNING
Improper and unsafe use of this compressor can result in death or serious bodily injury!
Compressor manual (this manual) and engine manual contains important information
about product safety.
Please read carefully and fully understand the compressor manual (this manual) and
engine manual before operating the compressor.
Please keep the compressor manual (this manual) and engine manual avai
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- CONTENTS - English Page Page IMPORTANT INFORMATION ............................................ 3 OPERATION AND MAINTENANCE NAME OF PARTS ................................................... 7 MEANINGS OF SIGNAL WORDS ..................................... 3 SPECIFICATIONS .................................................. 8 SAFETY APPLICATIONS ...................................................... 8 IMPORTANT SAFETY INSTRUCTIONS PRIOR TO OPERATION ..............................
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English IMPORTANT INFORMATION Read and understand all of the operating instructions, safety precautions and warnings in the Instruction Manual before operating or maintaining this compressor. Most accidents that result from compressor operation and maintenance are caused by the failure to observe basic safety precautions. An accident can be avoided by recognizing a potentially hazardous situation beforehand, and by observing appropriate safety procedures. Basic safety precautions are outline
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English SAFETY IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE COMPRESSOR WARNING: Death or serious bodily injury could result from improper or unsafe use of this compressor. To avoid these risks, follow these basic safety instructions: READ ALL INSTRUCTIONS 1. NEVER TOUCH MOVING PARTS. 8. CONSIDER WORK AREA ENVIRONMENT. Never place your hands, fingers or other body parts near Don’t expose this compressor to rain. Don’t use this this compressor’s moving parts. compressor in damp or wet locations. K
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English 12. CHECK DAMAGED PARTS AND AIR LEAK. 19. DO NOT MODIFY THIS COMPRESSOR. Before further use of this compressor, guard or other Do not modify this compressor. parts should be carefully checked to see that it will Do not operate at pressure or speed in excess of operate properly and perform its intended function. manufacturer’s recommendations. Check alignment of moving parts, binding of moving Always contact the Hitachi authorized service center parts, breakage of parts, mounting, air lea
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English 26. BE CAREFUL NOT TO TRIP OVER OR DROP THE When there is any deformation and damage on the handle, it may drop during transport, resulting in a COMPRESSOR DURING TRANSPORT. accident of injury. Exercise utmost caution when you carry this Before carrying this compressor, switch off the engine compressor. If you trip over something and drop it, there and discharge the drain inside the air tank. is a fear that unexpected injury may result. If you drop Be cautious enough to make sure that th
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English OPERATION AND MAINTENANCE NOTE: The information contained in the Compressor Instruction Manual (this Instruction Manual) and Engine Instruction Manual are designed to assist you in the safe operation and maintenance of this compressor. Some illustrations in the Compressor Instruction Manual (this Instruction Manual) and Engine Instruction Manual may show details or attachments that differ from those on your own compressor. Fig. 1 - 7 -
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English SPECIFICATIONS Compressor Model EC25E Engine Manufacturer And Model Honda GX160 Displacement 9.9 cu in (163 mL) -1 Max. Output 5.4bhp (4.0kW, 5.5PS)/3600min Fuel Tank Capacity 0.95 US gal. (3.6 L) Tank Capacity 8.0 gal. (30.3L) Maximum Pressure 125 PSI (8.6 bar) at 40 PSI Free Air Delivery 10.6 CFM (300 L/min) (2.8 bar) at 90 PSI 9.6 CFM (272 L/min) (6.2 bar) at 100 PSI 9.0 CFM (255 L/min) (6.9 bar) APPLICATIONS Air source of the pneumatic nailer and stapler. 3. Gasoline engine A) Revi
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English WARNING Do not smoke while fueling. B) Remove any moisture in this compressor air tank. Do not fill fuel tank while this compressor is Gradually open the drain cock and discharge the running or hot. Allow this compressor and drain. Close tightly when drained. engine to cool down for two minutes before C) Make sure the engine switch is in the “OFF” refueling. position. Do not refuel indoors or in a poorly ventilated D) Make sure the safety relief valve is working correctly. area. (Fig. 3)
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English C) Start the engine. (Refer to the Engine Manual WARNING: When the tank gets corroded, there is a accompanying this unit.) risk of breakdown. Accordingly, be sure D) When the engine has run for 1-2 minutes, flip toggle to discharge the drain inside the tank back to the original position. after each use. The drain contains moisture in the air, The operation of this compressor is automatic and is abrasion particles, rust, etc. To controlled by the pilot valve which idles it when the pressu
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English 1. Cleaning the air intake filter This filter is designed to clean air coming into the pump SERVICE AND REPAIRS (Fig 7). To ensure the pump continually receives a clean, cool, dry air supply this filter must always be clean and All quality compressors will eventually require servicing or ventilation opening must always be free from obstructions. replacement of parts because of wear and tear from normal use. To assure that only genuine replacement parts will be used, all service and repai
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EC 25E - 12 -
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EC 25E AC1-PH55-08M&H-062102-DLG TANK ASSEMBLY FOR EC25E / AC1-PH55-08H (AFTER SERIAL # 20005563) REF # DESCRIPTION PART # PART # QTY REF # DESCRIPTION PART # PART # QTY 1 Washer 724001 28-0008 8 43 Pump 724046 3-0215 1 2 Wheel **CF 14-0080 1 44 Spacer 724047 33-0358 2 3 Axle 724003 20-0420 1 45 Air Shroud 724048 20-0612A01 1 4 Cotter Pin 724004 43-0092 2 46 Flywheel w/ Compressor 724049 10-0115 1 5 Decal-Maintenance Instructions **CF 34-0817 1 47 Drive Belt 724050 11-0056 1 6 Air Tank Assembly
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EC 25E - 14 -
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EC 25E 3-0215 M & Hitachi-081301-BAR SINGLE STAGE COMPRESSOR (724046 / 3-0215) REF # DESCRIPTION PART # PART # QTY REF # DESCRIPTION PART # PART # QTY 1 Screw 724101 27-0071 2 22 Bear Ball 724122 48-0016 2 2 Screw 724040 27-0068 4 23 Crankshaft 724123 46-0955 1 3 Cylinder Head 724103 46-0951 1 24 Flange Gasket (See 724139 / 70-0326) N/A Sep. N/A Sep. 1 4 Head Gasket (See 724139 / 70-0326) N/A Sep. N/A Sep. 1 25 Flange 724125 46-0957 1 5 Filter Assembly (Inc. 6-8) 724042 19-0083 1 26 Screw 724126
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Issued by Hitachi Koki Co., Ltd. Sinagawa Intercity Tower A, 15-1, Konan 2-chome, Minato-Ku, Tokyo 108-6020, Japan Distributed by Hitachi Koki U.S.A., Ltd. 3950 Steve Reynolds Blvd. Norcross, GA 30093 Hitachi Koki Canada Co. 6395 Kestrel Road Mississauga ON L5T 1Z5 108 Code No. C99109061 Printed in U.S.A. - 16 -