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GENERAL MANUAL FOR
PERMANENTLY LUBRICATED
PORTABLE/STATIONARY AIR COMPRESSOR
TABLE OF CONTENTS
SAFETY GUIDELINES ...................................................... 1 Air Compressor Anchoring Methods
(Stationary Units) .................................................... 7
WARRANTY STATEMENT .............................................. 2
Lubrication and Oil ....................................................... 7
Extension Cords ........................................................
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LIMITED WARRANTY ONE YEAR FROM DATE OF PURCHASE All merchandise manufactured by DeVilbiss Air Power Company/ExCell Manufacturing is warranted to be free of defects in workmanship and material which occur during the first year from the date of purchase by the original purchaser (initial user). Products covered under this warranty include: air compressors, *air tools, accessories, service parts, pressure washers, and generators used in consumer applications (i.e., personal residential household us
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IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROP- ERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT RISK OF BURSTING AIR TANK THE FOLLOWING CONDITIONS COULD LEAD TO A WEAKENING OF THE TANK, AND RESULT IN A VIOLENT TANK EXPLOSION: DRAIN TANK DAILY OR AFTER EACH USE. 1. FAILURE TO PROPERLY DRAIN IF TANK DEVE
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HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT REPAIRS ATTEMPTED BY UNQUALIFIED ANY ELECTRICAL WIRING OR REPAIRS RISK OF ELECTRICAL PERSONNEL CAN RESULT IN SERIOUS REQUIRE ON THIS PRODUCT SHOULD BE SHOCK (cont’d) INJURY OR DEATH BY ELECTROCUTION. PERFORMED BY AUTHORIZED SERVICE CENTER PERSONNEL. IN ACCORDANCE WITH NATIONAL AND LOCAL ELECTRICAL CODES. ELECTRICAL GROUNDING: FAILURE TO MAKE CERTAIN THAT THE ELECTRICAL PROVIDE ADEQUATE GROUNDING TO THIS CIRCUIT TO WHICH THE COMPRESSOR IS PRODUCT COULD RE
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GLOSSARY CFM: Cubic feet per minute. When the tank pressure drops to a certain low level the motor will restart automatically. The low pressure at which the motor SCFM: Standard cubic feet per minute; a unit of measure of air automatically restarts is called “cut-in pressure.” delivery. Cut-Out Pressure: When you turn on your air compressor and PSIG: Pounds per square inch gauge; a unit of measure of it begins to run, air pressure in the air tank begins to build. It builds pressure. to a ce
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DESCRIPTION OF OPERATION or is shut off. If the air is not released, the motor will try to start, Drain Valve: The drain valve is located at the base of the air but will be unable to. The pressure release valve allows the tank and is used to drain condensation at the end of each use. motor to restart freely. When the motor stops running, air will Motor Thermal Overload Protector: The electric motor has be heard escaping from this valve for a few seconds. No air an automatic thermal overload pr
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INSTALLATION AND BREAK-IN PROCEDURES Location of the Air Compressor Locate the air compressor in a clean, dry and well ventilated Certain air compressor models can be converted area. The air filter must be kept clear of obstructions which to 240 volts from 120 volt operation. When con- could reduce air flow to the air compressor. The air compres- verting a specific model to 240 volt operation, sor should be located at least 12" away from the wall or other the attached three-prong 120 volt plug
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INSTALLATION AND BREAK-IN PROCEDURES (cont'd) GROUNDING INSTRUCTIONS RISK OF ELECTRICAL SHOCK! In the event of a short circuit, grounding reduces the risk of shock by providing an escape wire for the electric cur- rent. This air compressor must be properly grounded. The air compressor is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be used Additional Regulators and Controls with an outlet that has been installed and grounded in accordance Sinc
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11. After the water has been drained, close the drain cock or drain valve. The air compressor can now be stored. WATER WILL CONDENSE IN THE AIR TANK. IF NOT NOTE DRAINED, WATER WILL CORRODE AND WEAKEN If drain cock valve is plugged, release all air THE AIR TANK CAUSING A RISK OF AIR TANK RUP- pressure. The valve can then be removed, TURE. cleaned, then reinstalled. MAINTENANCE UNIT CYCLES AUTOMATICALLY WHEN POWER IS ON. WHEN DOING MAINTENANCE, YOU MAY BE EXPOSED TO VOLTAGE SOURCES, COMPRESSE
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STORAGE Before you store the air compressor, make sure you do the 2. Protect the electrical cord and air hose from damage (such following: as being stepped on or run over). Wind them loosely around the compressor handle. (If so equipped) 1. Review the “Maintenance” and "Operating Procedures" sections and perform maintenance as necessary. Be sure Store the air compressor in a clean and dry location. to drain water from the air tank. TROUBLESHOOTING GUIDE PERFORMING REPAIRS MAY EXPOSE VOLTAGE S
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PROBLEM CAUSE CORRECTION Compressor is not supplying Prolonged excessive use of air. Decrease amount of air usage. enough air to operate accesso- Compressor is not large enough for Check the accessory air requirement. If it is higher ries. air requirement. than the SCFM or pressure supplied by your air compressor, you need a larger compressor. Restricted air intake filter. Clean or replace air intake filter. Do not operate the air compressor with the filter removed. See page 9. Hole in hose. Ch
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GENERAL MANUAL FOR PERMANENTLY LUBRICATED PORTABLE/STATIONARY AIR COMPRESSOR SERVICE NOTES DeVilbiss Air Power Company 213 Industrial Drive Jackson, TN 38301-9615
