Summary of the content on the page No. 1
Operating Instructions
Machine-Side Hopper Loader
SSE Series
Machine-Side Hopper Loaders
Summary of the content on the page No. 2
Machine-Side Hopper Loaders Sterling Material Processing 5200 West Clinton Ave. Milwaukee, WI 53223 Telephone: (414) 354-0970 Fax: (414) 354-6421 www.sterlco.com Technical service: Service department Telephone: (800) 423-3183 Edition: 03/04 Bulletin #: SM4-615.2 These operating instructions are for*: (* please fill in personally) Serial number: Year of manufature: Date of Delivery: Number of delivery: Date of commissioning: Location: Group of machines: ii
Summary of the content on the page No. 3
Machine-Side Hopper Loaders Sterling Material Processing retains all rights to change the information in these operating instructions at any time without notice. We assume no liability for any errors or direct or indirect damage resulting in context with these operating instructions. Copying, translation or publication in any form except for personal use of purchaser requires approval from Sterling Material Processing. All rights reserved. iii
Summary of the content on the page No. 4
Machine-Side Hopper Loaders iv
Summary of the content on the page No. 5
Please note that our address and phone information has changed. Please reference this page for updated contact information. These manuals are obsolete and are provided only for their technical information, data and capacities. Portions of these manuals detailing procedures or precautions in the operation, inspection, maintenance and repair of the products may be inadequate, inaccurate, and/or incomplete and shouldn’t be relied upon. Please contact the ACS Group for more current information
Summary of the content on the page No. 6
Machine-Side Hopper Loaders Table of Contents 1. General instructions.........................................................................................................1-1 1.1. Warnings and symbols ......................................................................................................................... 1-2 1.2. Explanations and information .............................................................................................................. 1-3 1.3. Legal basis ....
Summary of the content on the page No. 7
Machine-Side Hopper Loaders 8. Maintenance.....................................................................................................................8-1 8.1. Maintenance intervals........................................................................................................................... 8-3 8.2. Servicing the loader.............................................................................................................................. 8-4 Changing the sealing ring o
Summary of the content on the page No. 8
Machine-Side Hopper Loaders 1. General instructions M These instructions apply to all persons within the range of action of the equipment. These operating instructions are to be used by all persons assigned activities connected with the equipment. General instructions 1-1
Summary of the content on the page No. 9
Machine-Side Hopper Loaders 1.1. Warnings and symbols The following warnings and symbols are used in these operating instructions: M This symbol indicates danger to life. Fatal or serious injury is possible if the corresponding instructions, regulations or warnings are not observed. L This symbol indicates that serious injury is possible if the corresponding instructions, regulations or warnings are not observed. F This symbol indicates that extensive damage to equipment is possible if the corr
Summary of the content on the page No. 10
Machine-Side Hopper Loaders 1.2. Explanations and information Various terms are used in these operating instructions to ensure clarity. Therefore please note that the terms used in the text stand for the corresponding explanations listed below. • Equipment: ”Equipment” can mean an individual unit, a machine or an installation. • Operating personnel: The ”operating personnel” are persons operating the equipment on their own responsibility or according to instructions. • Operator: The ”operator”
Summary of the content on the page No. 11
Summary of the content on the page No. 12
Machine-Side Hopper Loaders 2. Safety instructions M These safety instructions apply to all persons within the range of action of the equipment, and should be used by all persons assigned activities connected with the equipment. Please inform all persons within the range of action of the equipment of the direct and indirect hazards connected with the equipment. Knowledge of the English language is prerequisite. Ensure that all operating personnel are familiar with the operating instructions and
Summary of the content on the page No. 13
Machine-Side Hopper Loaders 2.1. For your safety 2.1.1. General To prevent injury and/or damage to equipment, observe the following safety rules: • Read these operating instructions carefully before operating for the first time. Contact us should questions arise. • These operating instructions must be kept available at all times at the place of operation of the equipment. • Please note that, for reasons of clarity, not all conceivable cases regarding operation or maintenance of the equipment ca
Summary of the content on the page No. 14
Machine-Side Hopper Loaders 2.1.2. Assembly To prevent injury and/or damage to equipment, observe the following safety rules: • Compare the connected loads with those of the main supply. • Use care when using lifting gear, and observe any pertaining regulations. • Do not modify, add other equipment or change the design of the equipment without the approval of the manufacturer. • Attachments not supplied by the manufacturer must be manufactured in accordance with safety regulation EN 294. • Make
Summary of the content on the page No. 15
Machine-Side Hopper Loaders 2.1.3. Operation To prevent injury and/or damage to equipment, observe the following safety rules: • Appoint an equipment foreman to be responsible for the equipment. • Ensure that the operating personnel are provided detailed instruction in the operation of the equipment. • When the main switch is switched off for reasons pertaining to safety, it must be secured against unauthorized activation. • Repair work may be carried out by trained personnel only. • Never opera
Summary of the content on the page No. 16
Machine-Side Hopper Loaders 2.2. For the operating safety of the equipment Never change settings if the consequences are not precisely known. Use only original manufacturer-approved spare parts. Please observe the maintenance schedule. Keep record of all maintenance and repair work. Please note that electronic components may be damaged by static discharge. Check all electrical connections for proper fit before the equipment operated for the first time and at regular intervals. The operating tem
Summary of the content on the page No. 17
Summary of the content on the page No. 18
Machine-Side Hopper Loaders 3. Transport, assembly and storage M This chapter is intended for all operating personnel of the equipment. Personnel using these instructions must be instructed in the regulations for the prevention of accidents, the operating conditions and safety regulations and their implementation. Ensure in each case that the operating personnel are sufficiently informed. Please inform all persons within the range of action of the equipment of the direct and indirect hazards con
Summary of the content on the page No. 19
Machine-Side Hopper Loaders 3.1. Transport and packing M Please ensure adequate carrying capacity of the lifting equipment. The equipment passes rigorous testing in the factory and is packed carefully to avoid transport damage. Please check packing on delivery for transport damage. The inlet and discharge flanges are sealed with plugs, so that no dirt can enter during transport. Plugs must be removed before assembly. Packing materials should be disposed of according to environmental laws or reu
Summary of the content on the page No. 20
Machine-Side Hopper Loaders 4. Assembly instructions M These installation instructions are intended for persons with skills in electrical and mechanical areas due to their training, experience and received instructions. Personnel using these installation instructions must be instructed in the regulations for the prevention of accidents, the operating conditions and safety regulations and their implementation. Ensure in each case that the personnel are sufficiently knowledgeable about the equipme
