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ID-170
(HSI)
Installation Manual
WARNING: For your safety the
AVERTISSEMENT: Assurez-vous de bien
information in this manual must be
suivre les instructions données dans cette
followed to minimize the risk of fire or notice pour réduire au minimum le risque
explosion or to prevent property damage, d’incendie ou d’explosion ou pour éviter tout
personal injury or death.
dommage matériel, toute blessure ou la mort.
Do not store or use gasoline or other flammable
Ne pas entreposer ni utiliser d’es
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Retain This Manual In A Safe Place For Future Reference American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following “FOR YOUR SAFETY” caution must be po
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IMPORTANT YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) STANDARDS. «Attention: Lor des opérations d’entretien des commandes étiqueter tous fils avant “Caution: Label all wires prior to de les déconnecter. Toute erreur de disconnection when servicing cont
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WARNING The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT. WARNING DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED. IMPORTANT PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/or specified in the installation manual included with the dryer. Dryers must not be installed or stored in an area where it will be exposed to
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Table of Contents SECTION I IMPORTANT INFORMATION.......................................................................... 3 A. Receiving and Handling ............................................................................................................... 3 B. Safety Precautions ....................................................................................................................... 4 SECTION II SPECIFICATIONS/COMPONENT IDENTIFICATION .................................. 6
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SECTION VI ROUTINE MAINTENANCE ............................................................................ 43 A. Cleaning ................................................................................................................................... 43 B. Adjustments .............................................................................................................................. 45 C. Lubrication ...............................................................................
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SECTION I IMPORTANT INFORMATION A. RECEIVING AND HANDLING The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect further before delivering carrier leaves. Dryers damaged in shipment: 1. ALL dryers should be inspected upon receipt an
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B. SAFETY PRECAUTIONS WARNING: For your safety, the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury, or loss of life. WARNING: The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESULT. 1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. Purchaser/user should cons
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7. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and area around the back of the dryer. The frequency of inspection and cleaning can best be determined from experience at each location. WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire hazard. 8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the National Electrical Code ANSI/NFPA
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SECTION II SPECIFICATIONS/COMPONENT IDENTIFICATION A. SPECIFICATIONS MAXIMUM CAPACITY (DRY WEIGHT) 170 lbs 77.26 kg BASKET (TUMBLER) DIAMETER 51-1/2" 130.81 cm BASKET (TUMBLER) DEPTH 42-1/2" 107.95 cm BASKET (TUMBLER) MOTOR 1-1/2 HP 1.12 kw BLOWER (FAN/IMPELLOR) MOTOR 7-1/2 HP 5.6 kw DOOR OPENING (DIAMETER) 31-3/8" 79.7 cm BASKET (TUMBLER) VOLUME 51.2 cu. ft. 1.45 cu.m. DRYERS PER 20'/40' CONTAINER 3/7 DRYERS PER 45'/48' TRUCK 8/8 VOLTAGE AVAILABLE 208-460v 3ø 3, 4w 50/60Hz APPROX. WEIGHT
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Specifications IDG-170 (Gas) IDS-170 (Steam) NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation. 7
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B. COMPONENT IDENTIFICATION 1. Dryer Front View Illus. No. Description 1 Microprocessor Control/Keyboard (touch pad) Panel Assembly (controls) 2 Control (top access) Door Assembly 3 Main Door Assembly 4 Lint Drawer 5 Lint Door 6 Wire Diagram (located behind control door) 7 Data Label and Installation Label 8 Top Console (module) Assembly 8
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2. Dryer Rear View Illus. No. Description 1 Drive (basket [tumbler]) Motor 2 Drive Assembly 3 Blower Motor 4 Idler Assembly 5 Installation Label 6 Data Label 7 Heating Unit 9
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SECTION III INSTALLATION PROCEDURES Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1- LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Pro
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10. The dryer must be installed with provisions for adequate combustion and make-up air supply. CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors. Every 6 months, inspect the exhaust ducting and remove any lint build up. B. UNPACKING/SETTING UP Remove protective shipping material (i.e., plastic wrap, and/or optional shipping box) from dryer. IMPORTANT: Dryer must be transported and handled in an upright position at ALL times. The dryer can be moved to its fina
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2. If more headroom is needed when moving the dryer into position, the top console (module) may be removed. a. To Remove Top Console (module)... 1) Disconnect the ground wire (A in the illustration below) located at the rear upper left corner of the dryer. 2) Remove the eight (8) sets of nuts and washers (B in the illustration below) holding the console (module) to the base. 3) Disconnect the white plug (C in the illustration below) connector located on the top of the rear electric service/relay
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3. Exhaust Ductwork NOTE: A transition piece for the exhaust is shipped inside the basket (tumbler). This transition piece is for locations with round exhaust ductwork. a. To install the transition piece, align the four (4) clinch studs into the four (4) clearance holes on the dryer. b. Using the four (4) free spin wash nuts (included with the transition piece), tighten the wash nuts on the clinch studs, which will secure the transition piece to the dryer. c. The round duct can now be connected
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C. DRYER ENCLOSURE REQUIREMENTS Even though a 12-inch (30.48 cm) clearance is acceptable, it is recommended that the rear of the dryer be positioned approximately 2 feet (24-inches) from the nearest obstruction (i.e., wall) for ease of installation, maintenance, and service. Bulkheads and partitions should be made from noncombustible materials. The clearance between the bulkhead header and the dryer must be a minimum of 4-inches (10.16 cm) and must not extend more than 4-inches (10.16 cm) to
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D. FRESH AIR SUPPLY REQUIREMENTS When the dryer is operating, it draws in room air, heats it, passes this air through the basket (tumbler), and exhausts it out of the building. Therefore, the room air must be continually replenished from the outdoors. If the make-up air is inadequate, drying time and drying efficiency will be adversely affected. Ignition problems and sail switch "fluttering" problems may result, as well as premature motor failure from overheating. Air supply (make-up air) mu
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E. EXHAUST REQUIREMENTS 1. General Exhaust Ductwork Information Exhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork will create excessive back pressure which results in slow drying, increased use of energy, overheating of the dryer, and shutdown of the burner by the airflow (sail) switches, burner hi-limits, or basket (tumbler) hi-heat thermostats. The dryer must be installed with a proper exhaust duct connection to the outside. CAUTION: Th