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PRODUCT GUIDE
MODEL 463269011
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
Please call 1-888-430-7870.
Estimated assembly time: 30-40 minutes
Conversion to Natural Gas requires
Conversion Kit #5729581
The following are trademarks registered by W.C. Bradley Co. in the U.S.
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1. Shut off gas to the appliance. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2. Extinguish any open flame. 3. Open lid. Parts Di
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WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf or side shelf, California to cause cancer, birth defects, and other reproductive harm. resulting in failure 2. This product contains chemicals, including lead of grill cart components. and lead compounds, known to the State of California to cause cancer, birth
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
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Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below, or other similar Hold coupling nut and regulator fittings on your grill. as shown for proper connection
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Safety Tips Before opening LP cylinder valve, check the coupling nut for WARNING tightness. When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. • Keep grill area clear and free from materials that burn. Maximum load for side
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Burner Flame Check • Remove cooking grates and troughs. Light burners, rotate WARNING knobs from HI to LOW. You should see a smaller flame in the LOW position than seen on HI . Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also. Always check flame prior to each use. If in use. only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. HI CAUTION LOW If ignition does NOT occur in 5 seconds, turn the burne
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Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner CAUTION assembly or if you have trouble igniting grill. 1. Turn gas OFF at control knobs and LP cylinder. 2. Remove cooking grates and troughs. SPIDER ALERT! 3. Remove cotter pins and carryover tubes from front of burners. 4. Remove cotter pin and lift burner to disengage from bracket on firebox. SPIDER AND WEBS INSIDE BURNER TUBE 5. Use flat blade screwdriver to pry off electrode from burner. Electro
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description Key Qty Description A 2 LOCKING CASTER LL 1 DOOR HANDLE B 2 FIXED CASTER MM 2 FLAME TAMER C 1 BOTTOM SHELF NN 2 COOKING GRATE, MAIN D 1 DOOR MAGNET ASSEMBLY OO 1 WARMING RACK E 1 LEFT SIDE PANEL CYLINDER SCREW F/ TANK PP 1 F 1 RIGHT SIDE PANEL SECURE QQ 1 GREASE TRAY G 1 FIREBOX H 1 HEAT SHIELD, F/ CONTROL PANEL RR 2 EMITTER TRAY,F/COOKING GRATE I 1 MATCH HOLDER J 2 MAIN BURNER ELECTRODE, F/MAIN BURNER, K2 600MM WIRE L 1 FLAME CARRYOVER TUBE M 1 IGNITER SWITCH MODU
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PARTS DIAGRAM S Z OO L NN NN G RR RR MM MM U J J K T K BB BB CC CC W GG FF AA V EE DD X Y Y M LL H R R Q N Q HH O I JJ KK II QQ D PP E F P A A C B B 12
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Front ASSEMBLY Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. 1 Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-locking casters are secured at the front. After all 4 casters are secure remove the Bent U Pin and save for future maintenance. A Non-lock caster Bent U pin Locking cas
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This step requires two people to lift and position grill head onto cart. 3 Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging inside the cart. Grill head Regulator hose . Right side panel Left side panel 14
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Insert front brace under control panel and between cart side panels. 4 Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART. 1/4-20x1½” screw 7mm lock washer Front brace 7mm flat washer Attach left side fascia to left side shelf using two #10x3/8” screws, 5mm lock washers and 5mm flat washers. 5 Only left side shelf shown for assembly, install right s
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Attach foldable side shelf brackets to the tracks under left side shelf using one shoulder screw, 7mm flat washer, 7mm lock 6 washer and 1/4” nut each side, shown A/B. Pull foldable side shelf outward and press it down, shown C. Push foldable side shelf toward left side shelf untill they gather up, shown D. Only left side shelf shown for assembly, repeat above steps to Install right side shelf with foldable side shelf. A Track Bracket Left side shelf Foldable side shelf B 1/4” Nut 7mm lock wash
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Remove the two screws and washers which were attached on left side of firebox front, shown A. 7 Insert flange on left side shelf into side shelf brackets on side of firebox, shown B . Attach left side shelf using two 1/4-20X1/2” small head screws, 7mm flat washers, 7mm lock washers and 1/4” nuts, shown C. Attach front of shelf and fascia using one #8x3/8” self-tapping screw and large flat washer, shown D. Attach left side shelf front using the two screws and washers which were removed from le
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On back of grill, place upper back panel between side panels, using two 1/4-20x1½” screws, 7mm lock washers and 7mm 8 flat washers on each side. 1/4-20x1½” screw 7mm flat 7mm lock washer washer Insert left and right grease tray rails into slots beneath grease tray opening in upper back panel, shown A. 9 Attach right and left rails under front brace with two #8x3/8” self-tapping screws, shown B. A B Grease tray opening Front Brace Left rail #8x3/8” Right rail self-tapping screw Right rail Le
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On back of grill, slide grease tray into opening in upper back panel. 10 CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease tray Release the cap and nut from electronic ignition module. Attach electronic ignition module to the cart right side panel with 11 the nut and cap, shown A. Connect each of the wires from the main burner electrodes into the back of the Electronic Ignition Module. Total (2) connections.
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Insert hinge pin on bottom of door into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of 12 door, and release hinge pin into door. PRESS Top of door Door Hinge pin on bottom of door Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in 13 back of firebox. Flame tamers Front of firebox Back of firebox Pin 20
