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PRODUCT GUIDE
MODEL 463666512
C-21G01 / 6000x
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
© 2011 Char-Broil, LLC Columbus, GA 31902 Assembly instructions © 2011
07/06/11 • G211-001-140801
Printed in China
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Grilling Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 1. Shut off gas to the appliance. Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13 2. Extinguish any open flame. Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3. Open lid. Parts List. .
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WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf or side shelf, California to cause cancer, birth defects, and other reproductive harm. resulting in failure 2. This product contains chemicals, including lead of grill cart components. and lead compounds, known to the State of California to cause cancer, birth
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GRILLING GUIDE – Getting Started Temperature - Convective Grills ONLY. The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from Note: Since 1995, all regulators (the part that attaches to the gas all grill surfaces before fir
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Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try. With speed. Rotisserie cooking is best done in front of a special experience, you will learn how to work with your grill, creati
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Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking. adding to a smoke box or pan. Place smoke box or pan on top of Grilling can be affected by many external conditions. In cold the cooking grate above the flame. Turn grill on high until the weather, you wi
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Cooking surfaces: If a bristle brush is used to clean any of the GRILLING GUIDE – Cleaning Your Grill grill cooking surfaces, ensure no loose bristles remain on cooking Why Clean? surfaces prior to grilling. It is not recommended to clean cooking We've all heard the saying 'An ounce of prevention is worth a surfaces while grill is hot. pound of cure'. This is great advice when it comes to keeping your grill clean. Storing Your Grill • Clean cooking grates. Routine Care • Store grill in dry
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near •LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinde
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Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below, or other similar Hold coupling nut and regulator fittings on your grill. as shown for proper connection
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Safety Tips WARNING s Before opening LP cylinder valve, check the coupling nut for tightness. For Safe Use of Your Grill and to Avoid Serious s When grill is not in use, turn off all control knobs and LP cylinder valve. Injury: s If the outdoor cooking gas appliance is not in use, the gas • Do not let children operate or play near grill. must be turned off at the supply cylinder. Storage of an • Keep grill area clear and free from materials that burn. outdoor cooking gas appliance indoors i
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Sideburner Match Lighting Ignitor Lighting 1. Turn ON gas at LP cylinder. s Do not lean over grill while lighting. 2. Hold lit match to any port on the burner. Push in and turn 1. Turn OFF gas burner control valves. sideburner knob to the HI position. Be sure burner lights 2. Turn ON gas at LP cylinder. and stays lit. 3. Open lid during lighting. Burner Flame Check 4. To ignite, turn left knob to the HI position. • Remove cooking grates and flametamers. Light burner, 5. Push IGNITOR button
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• Stainless steel surfaces: To maintain your grill’s high quality Cleaning the Burner Assembly appearance, wash with mild detergent and warm soapy water Follow these instructions to clean and/or replace parts of burner and wipe dry with a soft cloth after each use. Baked-on grease assembly or if you have trouble igniting grill. deposits may require the use of an abrasive plastic cleaning 1. Turn gas OFF at control knobs and LP cylinder. pad. Use only in direction of brushed finish to avoid da
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description NOT Pictured A 1 FIREBOX … 2 RETAINER CLIP B 1 VALVE HOSE REGULATOR ASSEMBLY … 1 ASSY INSTRUCTION, ENGLISH C 1 CONTROL PANEL … 1 ASSY INSTRUCTION, SPANISH D 2 KNOB … 1 HARDWARE PACK E 1 IGNITOR F 1 BURNER G 1 ELECTRODE/ COLLECTOR H 2 SUPPORT, F/ HEAT TENT I 2 SUPPORT, F/ COOKING GRATE J 2 SIDE SHELF K 4 SHELF ARM L 2 WHEEL M 1 LEFT CART LEG ASSEMBLY N 1 RIGHT CART LEG ASSEMBLY O 1 BACK BRACE P 1 TANK EXCLUSION Q 2 UPPER HINGE R 1 TANK RETAINER, WIRE S 1 FRONT PANEL
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PARTS DIAGRAM T U Q V Z Y DD J F I A I H G J H K B K EE X W N C D E S CC O M P R L BB AA 16
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ASSEMBLY Position leg assemblies as shown below. Attach front panel and back brace to legs using eight #10-24 Plastic Bolts. 1 Front Panel #10-24 Plastic Bolt Qty. 8 Back Brace Tank Exclusion Wire 2 Loosen the preassembled #10-24 plastic bolts to attach tank exclusion wire. Tank Exclusion Wire 17
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Wheels 3 Turn assembly upside-down. Insert 5/16’’ axle bolts through wheels. Insert axle bolt through leg and bracket and secure with hitch pin. Wheel Hitch Pin Qty. 2 Wheel 5/16’’ Axle Bolt 5/16’’ Axle Bolt Qty. 2 5/16’’ Axle Bolt “Cone” side of wheel against leg Attach control panel/ HVR assembly and heat shield to firebox with 7x15 fiber washers and #10-24 wing nuts. 4 Firebox #10-24 Wing Nut #10-24 wing nut Qty. 2 Control Panel Heat Shield 7x15 Fiber Washer Qty. 2 7x15 fiber washer HVR As
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Turn cart upright. Place firebox assembly onto cart, make sure that regulator hose hangs inside cart and control panel 5 overlaps front panel. Secure firebox to cart using four #10-24x3/4” wing screws and 7x15 fiber washers. Firebox Assembly #10-24x3/4” Wing Screw 7X15 Fiber Washer 7X15 Fiber Washer Qty. 4 #10-24x3/4” Wing Screw Qty. 4 Place burner assembly with two fiber washers into firebox. Insert burner tubes through venturi hole on bottom of firebox. 6 Make sure burner tubes are engaged
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Slide shelf arms into leg assemblies and secure with #10-24 plastic bolts. Attach side shelves to shelf arms using 1/4˝-20 7 tee knobs. Repeat steps for left side shelf. Side Shelf Shelf Arm 1/4˝-20 Tee Knob #10-24 Plastic Bolt 1/4˝-20 #10-24 Tee Knob Plastic Bolt Qty. 8 Qty. 4 Lid assembly 8 Place lid assembly onto firebox, align hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. 10 Hitch Pin Qty. 2 Hinge Pin Qty. 2 20
