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MODEL G9922
OSCILLATING SPINDLE SANDER
OWNER'S MANuAL
Copyright © 2000 By g rizzly industrial, in C. rEV is Ed Mar Ch, 2010 (JB)
WARNING: NO PORTION Of ThIS MANuAL MAy b E REPRODuCED IN ANy ShAPE
OR fORM WIThOuT ThE WRITTEN APPROvAL Of G RIzz Ly INDuSTRIAL, INC.
(For models manu Factured since 12/01) #JB10570 print Ed in China
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This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage
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Table of Contents INTRODuCTION ............................................................................................................................... 4 Foreword .................................................................................................................................... 4 contact info ................................................................................................................................ 4 Functional overview ...............................
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INTRODuCTION f oreword f unctional Overview We are proud to offer the Model g9922 oscillating an oscillating spindle sander is used to sand spindle sander. this machine is part of a grow- the edges of contoured or irregularly shaped ing grizzly family of fine woodworking machinery. workpieces. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, t he Model g 9922 o scillating s pindle s ander 1 enjoyable operation and proof of grizzly’s com
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Identification a B h C g d F E figure 1. identification. A. sanding t able b. sanding drum C. t able angle lock Knob D. Machine Base E. Machine stand f. on/oFF switch G. t able Miter slot h. Miter gauge -5- g 9922 (mfg. since 12/01)
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MACHINE DATA SHEET Customer service #: (570) 546-9663 · to order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G9922 OSCILLATING SPINDLE SANDER Product Dimensions: Weight................................................................................................................................................................ 86 lbs. length/Width/height....................................................................................................................... 26 x 26 x 39-1/2
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Spindle Info spindle diameters........................................................................................................................................ 2 in. spindle lengths..................................................................................................................................... 5-1/2 in. spindle speed....................................................................................................................................3450 rpM spindle oscill
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicat
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 16. REMOVE CHUCK KEYS OR ADJUSTING ERLY SUPERVISED PERSONNEL TO TOOLS. Make a habit of never leaving OPERATE MACHINERY. Make sure chuck keys or other adjustment tools in/on operation instructions are safe and clearly the machine—especially near spindles! understood. 17. DAMAGED MACHINERY. Check for bind- 8. KEEP CHILDREN/VISITORS AWAY. ing or misaligned parts, broken parts, Keep all children and visitors away from loose b
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Additional Safety Instructions f or Spindle Sanders 1. bE AWARE Of SPINDLE rotation when 6. If ThERE IS ANy doubt as to the stability sanding. or integrity of the material to be sanded, don’t sand it. 2. KEEP fINGERTIPS AWAy from the mov- ing spindle. serious injury could result if 7. DO NOT OPERATE SANDER with a dam- skin contacts abrasives or moving parts. aged or badly worn sanding sleeve. 3. NEvER uSE ExCESSIvE fORCE when 8. TIE bACK LONG hAIR and remove any sanding. doing this greatly i
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SECTION 2: CIRCuIT REQuIREMENTS Power Connection Device 110v Operation t he Model g 9922 comes with a 5-15 plug, similar to f igure 2, to connect the machine to power. Grounding Prong is Serious personal injury could occur if you Longest of the Three connect the machine to power before com- Prongs pleting the setup process. DO NOT connect the machine to the power until instructed later in this manual. Current Carrying Prongs Grounded Outlet Electrocution or fire could result if machine is
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SECTION 3: SETuP Setup Safety Items Needed for Setup t he following items are needed to complete the This machine presents setup process, but are not included with your serious injury hazards machine: to untrained users. Read through this entire manu- Description Qty al to become familiar with • Assistant ..................................................... 1 the controls and opera- • Safety Glasses (for each person) ............... 1 tions before starting the • Wrench or s ocket 10, 14
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C Inventory a B t he following is a description of the main compo- d nents shipped with your machine. l ay the compo- nents out to inventory them. i Note: If you can't find an item on this list, check J the mounting location on the machine or examine n K E the packaging materials carefully. Occasionally we pre-install certain components for shipping F purposes. l g M h box Contents: (f igures 3 & 4) Qty figure 3. inventory 1 A. Miter g auge ................................................ 1
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hardware Recognition Chart -14- g 9922 (mfg. since 12/01)
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Clean up Site Considerations t he unpainted surfaces are coated with a waxy floor Load oil to prevent corrosion during shipment. r emove r efer to the Machine Data Sheet for the weight this protective coating with a solvent cleaner or and footprint specifications of your machine. degreaser, such as shown in f igure 5. For thor- s ome residential floors may require additional ough cleaning, some parts must be removed. f or reinforcement to support both the machine and optimum performance
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using Machine Mounts Mounting to Shop u sing machine mounts, shown in f igure 8, gives the advantage of fast leveling and vibration reduc- floor tion. t he large size of the foot pads distributes the weight of the machine to reduce strain on the although not required, you may choose to mount floor. your new machine to the floor. Because this is an optional step and floor materials may vary, floor mounting hardware is not included. g enerally, you can either bolt your machine to the floor
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Assembly assembly for the Model g 9922 consists of put- ting together the machine stand, attaching the machine to the stand, then inserting the sanding lower Brace spindle. upper Brace To assemble the machine: x4 1. l ay out two legs, one upper brace and one lower brace, then connect them using four M8-1.25 x 16 carriage bolts, four 10mm flat washers, four 8mm lock washers, and four figure 10. Connecting leg assemblies. M8-1.25 hex nuts, as shown in f igure 9. do not yet fully tighten the
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Note: The next step involves mounting feet 7. in each corner of the sander base, line up the on the machine. If you plan to mount your holes in the sander and both upper braces, machine to the floor, skip ahead to Step 6. then insert one M8-1.25 x 16 carriage bolt, as Otherwise, continue with Step 5, below. shown in figure 14. secure it with a 10mm washer, 8mm lock washer, and one M8-1.25 5. on each of the four legs, install a rubber foot hex nut. do not yet fully tighten the hard- by remo
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10. place the sanding drum into the spindle 12. secure the sanding drum into the spindle by and thread it by turning it counterclockwise holding the spindle stationary with a 17mm (figure 16). wrench while tightening the drum with a 19mm wrench, as shown in figure 18. figure 16. inserting sanding drum. figure 18. securing sanding drum. 11. t o easily access the spindle nut, move the dust cover out of the way by removing the two hex bolts that secure it to the machine base (figure 17). Hex
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5. t urn the machine OFF. Test Run 6. remove the switch disabling key, as shown in figure 19. once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. the test run consists of verifying the following: 1) the motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly. if, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machin
