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MODEL G9860, G9860ZX,
G9953, G9953ZX, & G9953ZXF
EXTREME SERIES JOINTER
OWNER'S Ma Nua L
(For models manufactured since 09/11)
Copyright © N o VEMBEr , 2008 By g rizzly iNdustrial, iNC., r EVis Ed o Cto BEr , 2011 (Bl )
Wa RNING: NO pORTION OF ThIS Ma Nua L May b E REpRODuc ED IN a Ny Shap E
OR FORM WIThOuT ThE WRITTEN app ROva L OF GRIZZLy INDuSTRIa L, INc.
#ts 11249 pri Nt Ed iN tai Wa N
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to
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Table of c ontents INTRODucTION ............................................................................................................................... 3 Manual accuracy ........................................................................................................................ 3 Contact info ................................................................................................................................ 3 Machine description ...................................
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SEcTION 8: WIRING ...................................................................................................................... 48 Wiring safety instructions ........................................................................................................ 48 g9860 & g9860zX Wiring diagram ......................................................................................... 49 g9953 & g9953zX Wiring diagram ......................................................................
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INTRODuc TION Manual a ccuracy c ontact Info your machine may not exactly match the manual Machine Description a jointer is used to flatten the face or edge of a workpiece, which is required when properly “squaring up” a work
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Identification d E C a B F g i h Figure 1. Model g9860/g9860zX identification. a. outfeed table b. Fence c. Cutterhead guard D. Fence Controls (refer to Fence controls on page 25 for detailed information) E. Control panel (refer to control panel on page 24 for detailed information). F. infeed table G. depth of Cut scale & pointer h. infeed table handwheel & lock I. outfeed table handwheel & lock -4- Extreme series Jointer (Mfg. since 9/11)
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Model Specification c omparison G9860 G9860ZX G9953 G9953ZX G9953ZXF Motor hp 3 3 5 5 5 Motor voltage 220V 220V 220V 220V 220V/440V Motor phase s ingle s ingle s ingle s ingle 3-phase 1 1 1 Table 16 ⁄4"W x 16 ⁄4"W x 16 ⁄4"W x 1 1 1 1 1 Dimension 12 ⁄2"W x 80"l 12 ⁄2"W x 80"l 99 ⁄4"l 99 ⁄4"l 99 ⁄4"l c utterhead Type Knife s piral Knife s piral s piral Number of Knives 4 N/a 4 N/a N/a Number of c utter Inserts N/a 84 N/a 120 120 Number of c utter Spirals N/a 6 N/a 6 6 c utterhead Speed 5900 rp M
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SEc TION 1: Sa FETy For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indi
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DISCONNECTING POWER SUPPLY. GUARDS & COVERS. NEVER STAND ON MACHINE. APPROVED OPERATION. STABLE MACHINE. DANGEROUS ENVIRONMENTS. AWKWARD POSITIONS. ONLY USE AS INTENDED. UNATTENDED OPERATION. OFF USE RECOMMENDED ACCESSORIES. MAINTAIN WITH
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a dditional Safety Instructions for Jointers JOINTER KIc Kbac K. "Kickback" is when the KIc Kbac K ZONE. t he "kickback zone" is the workpiece is thrown off the jointer table by the path that is in line with the tables. Never stand or force of the cutterhead. always use push blocks allow others to stand in this area during opera- and safety glasses to reduce the likelihood of tion. injury from “kickback.” if you do not understand what kickback is, or how it occurs, do N ot oper- Ma XIMuM cu
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SEc TION 2: pOWER Supp Ly availability circuit Information
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circuit Requirements for G9953/ G9953ZX Full-Load c urrent Rating ................... 25 a mps Nominal voltage .............................. 220v /240v Figure c ycle ..........................................................60 hz phase .................................................... 1-phase c ircuit Rating ...................................... 30 a mps plug/Receptacle ...........................NEMa L6-30 c ord .........3-Wire,
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Grounding Requirements Model G9953ZXF 440v c onversion t o operate your jointer with 440V power, you must: 1) replace the magnetic switch contactor, 2) replace the overload relay, 3) replace the power NOTICE lamp and o N button light bulbs, 4) re-wire the No adapter is available or should be used motor, and 5) have an electrician hardwire the with this machine. If the machine must be machine to a locking disconnect switch. reconnected for use on a different
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3. use a small, flat screwdriver to move the power lamp assembly lock latch to the left, as shown in Figure 7, pull the assembly loose load dial from the panel, then replace the light bulb. LOAD 4. re-install the lamp assembly, move the lock latch to the right to secure it. 5. repeat Steps 3–4 for the oN button, then re-install the control panel onto the electrical pedestal. Rewiring Motor 1. disCoNNECt JoiNtEr FroM poWEr! Figure 6. 440V overload relay set at 7 amps. 2. remove
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SEc TION 3: SETup Needed for Setup This machine presents serious injury hazards r ead through the entire SETup section to under- to untrained users. Read stand the procedures and items required to cor- through this entire manu- rectly move, place, and assemble your machine. al to become familiar with the controls and opera- t he following are needed to complete the setup tions before starting the process, but are not included with your machine: machine! Description Qty • Forklift or h ois
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Inventory c lean up t he following is a description of the main compo- t he unpainted surfaces are coated with a waxy nents shipped with your machine. l ay the compo- oil to prevent corrosion during shipment. r emove nents out to inventory them. this protective coating with a solvent cleaner or degreaser, such as shown in Figure 10. For Note: If you can't find an item on this list, check thorough cleaning, some parts must be removed. the mounting location on the machine or examine For op
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Site c onsiderations Mounting to Shop Floor Floor Load r efer to the Model Specification c omparison although not required, we recommend that you chart on page 5 for the weight and footprint speci- mount your new machine to the floor. Because fications of your machine. some residential floors this is an optional step and floor materials may may require additional reinforcement to support vary, floor mounting hardware is not included. both the machine and operator. g enerally, you can eit
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using Machine Mounts Moving & u sing machine mounts, shown in Figure 14, gives the advantage of fast leveling and vibration reduc- a ssembling Jointer tion. t he large size of the foot pads distributes the weight of the machine to reduce strain on the floor. your Extreme Series Jointer is a heavy machine. Serious per- sonal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment rated for at least 1500 lbs. to move the shipping crate
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Note: Before the jointer was shipped from the factory, the infeed table was fully raised and NOTICE the stop bolt was threaded up against the bot- Make sure the straps do not touch the con- tom of it to safely secure it during transit. trol panel pedestal in the next step. a lso, make sure they stay under the base and do To prevent damaging the table elevation not slip to the infeed or outfeed tables to gearing, you MUST adjust the position of avoid damaging the machine. the infeed stop
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5. to secure the fence assembly, thread the Installing Fence (G9860/G960ZX) t-slot nut onto the bottom of the lock shaft so 1. remove the motor access panel on the back that nut fits up into the slot of the fence sup- of the machine. port, as shown in Figure 20. 2. remove the cap screws and lock wash- ers that are pre-installed on the bottom of the fence support, then, with assistance, secure the support to the jointer with these cap screws and lock washers, as shown in Figure 18. Fence l
