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Form No. 3353–130
Reelmaster 5200-D/5400-D
Two-Wheel and Four-Wheel Drive Traction Units
03540—250000001 and Up
03543—250000001 and Up
03544—250000001 and Up
Operator’s Manual
English (EN, GB)
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Checking the Torque of the Wheel Nuts . . . . . . . 23 Warning Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 CALIFORNIA Starting and Stopping . . . . . . . . . . . . . . . . . . . . . . 26 Bleeding the Fuel System . . . . . . . . . . . . . . . . . . . 26 Proposition 65 Warning Setting the Reel Speed . . . . . . . . . . . . . . . . . . . . . 27 Diesel engine exhaust and some of its const
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CAUTION, WARNING, or DANGER—“personal Introduction safety instruction.” Failure to comply with the instruction may result in personal injury or death. Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product Safe Operating Practices damage. Although Toro designs and produces safe The following instructions are from the CEN standard EN products, you are responsible for operating the produ
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– stay alert for humps and hollows and other hidden Preparation hazards; • While mowing, always wear substantial footwear, long – never mow across the face of the slope, unless the trousers, hard hat, safety glasses, and ear protection. mower is designed for this purpose. Long hair, loose clothing, or jewelry may get tangled in moving parts. Do not operate the equipment when • Stay alert for holes in the terrain and other hidden barefoot or wearing open sandals. hazards. • Thoroughly inspect the
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• Reduce the throttle setting during engine run-out and, if • Carefully release pressure from components with stored the engine is provided with a shut-off valve, turn the energy. fuel off at the conclusion of mowing. • Disconnect battery and remove spark plug wire before • Keep hands and feet away from the cutting units. making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first and • Look behind and down before backing up to be sure of negative l
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– Do not drive close to sand traps, ditches, creeks, or • To ensure safety and accuracy, have an Authorized Toro other hazards. Distributor check the maximum engine speed with a tachometer. Maximum governed engine speed should be – Reduce speed when making sharp turns. Avoid 2900 RPM. sudden stops and starts. • If major repairs are ever needed or if assistance is – When near or crossing roads, always yield the desired, contact an Authorized Toro Distributor. right-of-way. • Use only Toro-approve
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Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107-8841 93-6693 104-2052 1. Hazard to hands–pinch points 1. See operator’s manual 2. Stop reels before touching 7
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104-9296 1. Throttle—slow 4. Reels lowered and on when 6. Reels disabled—lift only 9. Headlights—on enabled—forward and 2. Throttle—fast 7. Reels disabled—lift and 10. Headlights—off backlap lower 3. Reels raised & off 11. Read operator’s manual 5. Reels—enabled 8. Headlights (optional) 104-9298 1. Read operator’s manual 94-6767 98-9342 1. Read operator’s manual 1. Height–of–cut 2. Engine start 2. Mow and backlap 3. Headlights (Optional) 3. Read operator’s manual 4. Traction unit speed 5. Rear r
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93-6699 1. Slow 2. Fast 3. Traction speed 106-9224 1. Warning—read the Operator’s Manual. 2. Cutting hazard of hand and foot—stop the reels before touching. 93-6691 1. Read operator’s manual–eccentric bolt 93-6697 (Model 03544 only) 1. Read operator’s manual 2. Lubrication point 3. Time interval 93-6692 1. Read operator’s manual 2. Do not prime engine 3. Do not use starting fluid 98-9335 1. Cutting dismemberment hazard–stay away from moving parts 93-6686 1. Hydraulic oil level 2. Read operator’s
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93-6689 93-6680 1. Danger—no riders 1. Diesel fuel Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 7. Wear eye protection; explosive gases can 2. No fire, open flames, or 105-7506 cause blindness and smoking. other injuries 3. Caustic liquid/chemical 1. Read the Operator’s 3. On 8. Battery acid can cause Manual burn hazard 4. Engine—preheat blindness or severe 2. Engine—stop 4. Wear eye protection 5. Engine—start burns. 5. Read the Operator’s 9. Flush eyes i
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104-9294 1. Read the Operator’s Manual. 5. Warning—keep bystanders 7. Warning—use a roll over 8. Tipping hazard—lower the a safe distance from the protection system and wear cutting unit when driving 2. Do not tow the machine. machine. the seat belt. down slopes. 3. Warning—read the 6. Warning—lock the parking Operator’s Manual. brake, stop the engine, and 4. Cutting hazard of hand or remove the ignition key foot—stay away from before leaving the machine. moving parts. 104-9295 (Cover 104–9296
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Specifications General Specifications Kubota three cylinder, 4 cycle liquid cooled diesel engine. 25 hp @ 3000 rpm for Reelmaster 5200 and 31.5 hp @ 3000 rpm for Reelmaster 5400. Both governed to Engine 3200 rpm. 68.5 cu. in. (1123 cc) displacement. Heavy duty, 3-stage, remote mounted air cleaner. High water temperature shutdown switch. Radiator capacity is approximately 7-1/2 qt. of 50/50 mixture of ethylene glycol Cooling System anti-freeze. Remote mounted 1 qt. expansion tank. A two speed fa
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Measurements Optional Equipment Rear Roller Scraper Part No. 104–3395 Width of Cut 95 in. Comb Kit Part No. 104–3385 Overall Width Solid Front Roller Part No. 82-6680 Transport 87 in. 5 Blade Cutting Unit Model No. 03527 Outside of front tires 87 in. 8 Blade Cutting Unit Model No. 03528 Outside of rear tires 52-1/2 in. Rear Roller Brush Kit Model No. 03533 Overall Length Front H.O.C. Adjusting Kit Part No. 104-8205 Without grass baskets 103-1/2 in. Wiehle Scraper Kit Part No. 104-3380-03 With gr
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Setup Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Note: Use this chart as a checklist to ensure that all parts necessary for assembly have been received. Without these parts, total setup cannot be completed. Description Qty. Use Locking hood switch 1 Lock washer 1 Nut 1 Key 2 Mounting locking hood latch for CE Hood latch bracket 1 Capscrew, 1/4 x 3/4 in. 2 Flat washer, 1/4 in. 2 Locknut, 1/4 in. 2 Flange head capscrew, 5/16 x 5/8 in. 1
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4. Slide the black, negative battery cable onto the negative battery post and tighten nut securely. 5. Coat both battery connections with Grafo 112X (skin over) grease, Toro Part No. 505–47, petroleum jelly or light grease to prevent corrosion and slide rubber boot over positive terminal. 6. Close hood. 2 1 Mounting the Hood Latch 1. Remove plug from hole in left front corner of hood (Fig. 2). 2. Open hood. Figure 1 1 1. Positive battery cable 2. Negative battery cable Warning Charging the batte
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BASKET BASKET BASKET BASKET BASKET 5. Adjust latch bracket, until aligned with switch latch, GUIDE BRACKET GUIDE BRACKET GUIDE then tighten capscrews. 6. Rotate latch to locked and unlocked position with key. L.H. R.H. CENTER Remove key and store in memorable place. FRONT FRONT 7. Close hood. BASKET BASKET BASKET BRACKET GUIDE BRACKET Replacing the Panel Fasteners L.H. R.H. 1. Remove fasteners securing left front corner of floor REAR REAR panel and left end of access panel to frame (Fig. 4).
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5. Align the mounting shaft of the cutting unit with the 9. Detach chain from lift arm and secure it to cross tube on pivot tube on the carrier frame. Insert the shaft into the each rear cutting unit with a capscrew, flat washer, and tube (Fig. 8). locknut (Fig. 10). 2 3 4 5 1 6 1 Figure 10 1. Lock-up chain Figure 8 Important Make sure that all hydraulic hoses are 1. Cutting unit mounting 4. Flat washer routed away from cutting unit so when cutting unit pivots shaft 5. Lock washer excessive rubb
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Adjusting the Turf Lifted Height of Outer Front Compensation Spring Cutting Units (Enable Position) Note: This adjustment is needed for Cutting Unit Models The turnaround height of the front outer cutting units (#4 & 03527 and 03528 only. #5) may be increased to provide additional ground clearance on contoured fairways. Contact your distributor The turf compensation spring (Fig. 12), connecting carrier for assistance. frame to cutting unit, controls the amount of fore-aft rotation available. Not
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Installing the Rear Weight The Reelmaster 5200-D & 5400-D Traction Units comply with CEN standard EN 836:1997, ISO standard 5395:1990, and ANSI B71.4-1999 Standards when equipped with rear weight and 90 lb. of calcium chloride ballast is added to rear wheels. Use chart below to determine combinations of weight required. Order parts from your local Authorized Toro Distributor. Rear Weight Weight Part Weight Description Qty. Required Number 2wd Traction Unit with ROPS 291 lb. 75-6690 Rear Weight K
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Before Operating 2 Caution 1 If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition switch and lower the cutting units to the ground before servicing or making adjustments to the machine. Figure 15 1. Dipstick 2. Oil fill cap Checking the Engine Oil 3. If oil is below FULL mark, remove fill cap and add oil until level reaches FULL mark on dipstick. Do not The engine is shipped with oil
