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2 20 01 10 0
ESCAPE HYBRID
MARINER HYBRID
MODIFIERS GUIDE
FCS-15101-10
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T ABLE OF CONTENTS INTRODUCTION SECTIONS 1 General Information 2 Electrical 3 Mounting 4 Reference NOTE: The descriptions and specifications contained in this manual were in effect at the time this manual was approved for printing. Ford Motor Company reserves the right to discontinue models at any time, or change specifications or design without notice and without incurring any obligation. All rights reserved. Reproduction by any means, elec tron ic or me chan i cal, in clud ing pho to c
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SECTION 0 Introduction Contents Introduction.......................................................................................0-1 Genuine Ford Accessories For Your Vehicle ..............................0-1 Considerations When Using or Installing Accessories ............0-2 2010 Escape Hybrid, Mariner Hybrid Modifiers Guide, 07/2009
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Introduction 0-1 Introduction Note: The descriptions and specifications contained in this manual were in effect at the time this manual was approved for printing. Ford Motor Company reserves the right to discontinue models at any time, or change specifications or design without notice and without incurring any obligation. All rights reserved. Reproduction by any means, electronic or mechanical, including photocopying, recording or by any information storage and retrieval system or translation in
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0-2 Introduction Introduction This means that Genuine Ford Accessories purchased along with your new vehicle and installed by the dealer are covered for the full length of your New Vehicle’s Limited Warranty — 3 years or 36,000 miles (60,000 km) (whichever occurs first). Contact your dealer for details and a copy of the warranty. Considerations When Using or Installing Accessories For maximum vehicle performance, keep the following information in mind when adding accessories or equipment to your
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SECTION 1 General Information Contents Section 1: General Information........................................................1-1 Important Safety Notice................................................................1-1 Notes, Notices and Warnings...................................................1-2 Making Safety Devices and Elements Inoperative...................1-3 Good Practices.............................................................................1-3 Process and Quality Assurance Syst
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SECTION 1 General Information Contents (Continued) Vehicle Storage — Fuel System ..............................................1-7 Vehicle Storage — Tires...........................................................1-7 2010 Escape Hybrid, Mariner Hybrid Modifiers Guide, 07/2009
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General Information 1-1 Section 1: General Information Important Safety Notice Note: The descriptions and specifications contained in this guide were in effect at the time this manual was approved for printing. Ford Motor Company reserves the right to discontinue models at any time, or change specifications or design without notice and without incurring obligation. Appropriate repair methods and procedures are essential for the safe, reliable operation of all motor vehicles as well as the person
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1-2 General Information Section 1: General Information Notes, Notices and Warnings As you read through this guide, you will come across NOTES, NOTICES and WARNINGS. Each one is there for a specific purpose. NOTES give you added information that will help you to complete a particular procedure. NOTICES are given to prevent you from making an error that could damage the vehicle. WARNINGS remind you to be especially careful in those areas where carelessness can cause you personal injury. The follow
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General Information 1-3 Section 1: General Information • Keep yourself and your clothing away from moving parts when the engine is running, especially the drive belts. • To reduce the risk of serious burns, avoid contact with hot metal parts such as the radiator, exhaust manifold, tailpipe, catalytic converter and muffler. • Do not smoke while working on a vehicle. • To reduce the risk of injury, always remove rings, watches, loose hanging jewelry and loose clothing before beginning to work on a
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1-4 General Information Section 1: General Information Quality Assurance Completed unit sign-off: All control items should be inspected with a written sign-off. All labels should be inspected and signed off, including verification that the information on the labels is correct. All appropriate systems should be checked for leaks. A road test should be performed to verify that all systems are operating correctly. All systems and functions that were provided by Ford should be checked to make sure t
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General Information 1-5 Section 1: General Information Using Snow Tires and Traction Devices Note: Snow tires must be the same size and grade as originally equipped on your vehicle. The tires on your vehicle have all-weather treads to provide traction in rain and snow. However, in some climates, using snow tires or traction devices may be necessary. Follow these guidelines when using snow tires and traction devices: • SAE Class ‘‘S’’ cables should ONLY be used on the front axle tires. • Install
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1-6 General Information Section 1: General Information Gross Axle Weight Rating (GAWR) — is the maximum allowable weight that can be carried by a single axle (front or rear). These numbers are shown on the Safety Compliance Certification Label located on the B-pillar or the edge of the driver’s door. The total load on each axle must never exceed its GAWR. WARNING: Do not use replacement tires with lower load carrying capacities than the original tires because they may lower the vehicle’s Gross V
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General Information 1-7 Section 1: General Information If your vehicle is to be stored for 30 days or longer, the low-voltage (underhood) battery negative terminal must be disconnected. Failure to do this could damage your vehicle’s battery systems. Vehicle Storage — Body • Wash vehicle thoroughly to remove dirt, grease, oil, tar or mud from exterior surfaces and underside of front fender. • Periodically wash vehicles stored in exposed locations. • Touch up exposed raw or primed metal to provide
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SECTION 2 Electrical Contents Section 2: Electrical .........................................................................2-1 Electrical Basics ...........................................................................2-1 Electrical Terms ........................................................................2-1 Control Modules — Red Area......................................................2-2 Controller Area Network (CAN) Bus ............................................2-2 General Electri
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SECTION 2 Electrical Contents (Continued) High-Voltage Traction Battery (HVTB) Systems Depowering.................................................................................2-7 Electrical Systems Management..................................................2-9 Generator Output..........................................................................2-9 Vehicle Component Electrical Loads ...........................................2-9 Typical Police/Taxi Equipment..............................
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SECTION 2 Electrical Contents (Continued) Recommended Splicing Method — Solder (For 16 AWG and Smaller Diameter Wire Only)...............................2-20 Heat Shrinkable Tubing (Heat Shrink) (Ford Specification ESB-M99D56-A2)............................................2-23 Recommended Splicing Method — Crimp (For 10 - 22 AWG Diameter Wire to Like Wire Diameter) ..................2-23 Wiring Reference Information.....................................................2-26 Wiring Diagrams .......
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Electrical 2-1 Section 2: Electrical Electrical Basics Inside a vehicle, electricity is supplied through ‘‘hot’’ wires, comparable to the pressurized supply pipes of a plumbing system. At various points along the wires are outlets in the form of lights, switches and receptacles. Turning on a light switch is somewhat like opening a faucet to let water run, an electric current flows through the hot wire to make the light glow. Once the electricity has done its work, its potential drops to zero, ju
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2-2 Electrical Section 2: Electrical Control Modules — Red Area Do not install any components into the control modules or module harness. Connecting into this system may affect control module operation. As an example: connection of aftermarket electrical equipment into the brake light circuit or any other circuit which is connected to the PCM, anti-lock brake computer, air bag system or any other vehicle system will cause vehicle malfunction. Controller Area Network (CAN) Bus NOTICE: Wiring faul
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Electrical 2-3 Section 2: Electrical The high-voltage system has a floating ground. When the engine is operating or the vehicle is moving, the high-voltage generator begins to generate high voltage, AC electricity. High-voltage AC electricity can be consumed or generated by the motor generator, the traction motor or a combination of both motors. Excess high-voltage current is converted from high-voltage AC to high-voltage DC electrical power inside the motor generator unit and transmitted throug
