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DO NOT DESTROY: THIS MANUAL IS REQUIRED BY
LAW. KEEP UNTIL THE VEHICLE IS COMPLETED BY
THE FINAL STAGE MANUFACTURER.
2005
E-SERIES
INCOMPLETE VEHICLE MANUAL
Incomplete Vehicle Types
For This Manual
INCOMPLETE
E-SERIES
VANS &
WAGONS
E-SERIES
CUTAWAY
E-SERIES
BASIC
CHASSIS
Ð
May, 2004
5C2S-19A268-AA
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U.S. & CANADA MOTOR VEHICLE SAFETY STANDARDS (APPLICATION BY VEHICLE TYPE) Bus (Not Truck Truck Standard School School (Not (Walk-in (1) Number Title of Standard Bus) Bus Walk-In Van) MPV Van) Equip. 101 Control Location, Identification and Illumination X X X X X 102 Transmission
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U.S. & CANADA MOTOR VEHICLE SAFETY STANDARDS (APPLICATION BY VEHICLE TYPE) (Continued from Inside Front Cover) Bus (Not Truck Truck Standard School School (Not (Walk-in (1) Number Title of Standard Bus) Bus Walk-In Van) MPV Van) Equip. 220 School Bus Rollover Protection X 221 School Bus Body Joint Strength X 222 S
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INTRODUCTION Information in this manual is furnished pursuant to United States and Canadian safety regulations or, in some cases where the information is not required by regulation, is furnished for the convenience of intermediate or final stage vehicle manufacturers. Incomplete vehicles manufactured for sale or importation into the U.S., are specially equipped for the United States. The descriptions and statements contained in the manual relate only to motor vehicle safety standards issue
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TABLE OF CONTENTS DEFINITIONS .................................................................................... 4-5 GENERAL INFORMATION.................................................................... 6 Directions........................................................................................... 6 VEHICLE DESCRIPTION ..................................................................... 7 COMPLETED VEHICLE TYPES .............................................................8 STATEME
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DEFINITIONS The following definitions are from Title 49, Code of Federal Regulations, Parts 567.3, 568.3 and 571.3 where noted. Canadian definitions are from Canada Motor Vehicle Safety Regulations, Section 2(1), and are in italics. Ford Motor Company definitions are for the purpose of this manual only. Some terms are followed by an abbreviation that is used throughout this manual. Ambulance – is a vehicle for emergency medical care which Designated Seating Position – any plan view location
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Incomplete Vehicle (Canada) – a vehicle (a) other than a Seating Reference Point (Canada) – the unique Design H- vehicle imported temporarily for special purposes, that is point, as defined in section 2.2.11.1 of SAE Recommended capable of being driven and that consists, at a minimum, Practice J1100 (June 1993), that of a chassis structure, power train, steering system, (a) establishes the rearmost normal design driving or riding suspension system and braking system in the state in position
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GENERAL INFORMATION Information in this section is provided pursuant to Part 568 of Title 49, Code of Federal Regulations. “Vehicles Manufactured in Two or More Stages.” Part 568 specifies that final stage manufacturers must complete vehicles in compliance with all applicable Federal Motor Vehicle Safety Standards, and Section 6 of the Canadian Motor Vehicle Safety Regulations (CMVSR), Vehicles Manufactured in Stages. Section 6.6 of the CMVSR provides labeling requirements for vehicles that
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VEHICLE DESCRIPTION INCOMPLETE VEHICLE MANUAL COVER California Air Resources Board (CARB), requires a Vehicle Identifi cation Number (VIN) Label having a non-contact, bar- The cover of this manual identifies the three incomplete code, reading wand capability. The bar-code directly below vehicle confi gurations for which compliance representations the VIN on the incomplete vehicle label, when provided, will are contained in this manual. Also, a label is affi xed to the comply with this regu
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COMPLETED VEHICLE TYPES COMPLETED VEHICLES 5TH, 6TH, 7TH INCOMPLETE VEHICLES VIN DIGIT E-Series E11 Incomplete E-150 Wagon X 6 E14 Incomplete E-150 Regular Van X 5 E24 Incomplete E-250 Regular Van X 5 E31 Incomplete E-350 Super Duty Wagon X 6 6 E34 Incomplete E-350 Super Duty Regular Van X 5 1 E35 E-350 Super Duty Cutaway X 3 1 4 2 E39 E-350 Super Duty Basic (Stripped) Chassis X E45 E-450 Super Duty Cutaway X 3 1 4 2 E49 E-450 Super Duty Basic (Stripped) Chassis X S24 Incomplete E-
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STATEMENTS OF CONFORMITY The following Statements of Conformity apply to vehicles that are produced for sale or importation into the United States or Canada. The term “Incomplete Vehicle Types” in these statements refers to the three types of the vehicles illustrated on this manual’s cover and listed in the chart on page 8. The number preceding each Statement of Conformity refers to the number designation for a Part or a Section of Part 571 of the Federal Motor Vehicle Safety Standard. The st
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SERVICE ENGINE SOON UNLEADED FUEL ONLY MPH 102 The statements below are applicable to all incomplete 102 The statements below are applicable to the following vehicle types except the Basic (Stripped) Chassis: incomplete vehicle type: • E-Series Basic (Stripped) Chassis This vehicle, when completed, will conform to Standard 102, Transmission Shift Lever Sequence, Starter This vehicle, when completed, will conform to Standard Interlock, and Transmission Braking Effect, if no 102, Transmissio
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103 The statement below is applicable to all incomplete 105 The statements below are applicable to the E-Series vehicle types except the Basic (Stripped) Chassis: cutaway when equipped with the School Bus Prep package and completed as a school bus: This vehicle, when completed, will conform to Standard 103, Windshield Defrosting and Defogging Systems, if This vehicle when completed, will conform to Standard no alterations or adjustments are made to heater and 105, Hydraulic and Electric Brak
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105 The statements below are applicable to the following – At or forward of the rear axle centerline. The incomplete vehicle types if the GVWR is between vertical center of gravity for the completed vehicle 3500 kg [7716 lb] and 3629 kg [8000 lb]: at Unloaded Vehicle Weight + 400 lb passenger load CGv (Equation A) must not exceed 36.0 inches, • Incomplete E-Series Van or Wagon when measured from the ground. This vehicle, when completed, will conform to Standard – Behind the rear axle center
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105 (Continued) The horizontal center of gravity for the SUB is: – At or forward of the rear axle centerline. The vertical 105 The statements below are applicable to the following center of gravity for the completed vehicle at GVWR incomplete vehicle types except when completed as a CGv (Equation C) must not exceed 48.0 inches school bus, and if the GVWR is between 3629 kg [8000 when measured from the ground. lb] and 6373 kg [14,050 lb] inclusive: – Behind the rear axle centerline. The verti
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FMVSS 105 & 135 DEFINITIONS AND CALCULATION ILLUSTRATION FOR INCOMPLETE E-SERIES VEHICLES L† = Horizontal distance in inches between the SUB W = Weight of the vehicle (chassis and cab) (fuel c center of gravity and the of the front axle. tanks full) [pounds]. Including option weight. P = Passenger load (See E-Series Passenger Load WB = Vehicle wheelbase [inches]. Table page 13). W = Total unladen weight = (W + W + P) t b c CG = Vertical distance from the ground to the center of v GVWR = Gr
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TABLE A Maximum Unloaded Vehicle Weight (UVW) for Incomplete Vehicles When Completed (2) (This Information Does Not Apply To Vehicles Over 4536 kg [10,000 lb] GVWR) Wheelbase Millimeter Maximum Model [inch] Unloaded Vehicle Weights – Kilogram [pound] E-150 Regular Van 3505 [138] 2699 [5950](1) E-150 Regular Wagon 3505 [138] 2699 [5950](1) E-250 Regular and Extended Van 3505 [138] 3130 [6900] E-350 Regular and Extended Van 3505 [138] 3583 [7900] E-350 Regular and Extended Wagon 3505 [138] 3583
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TABLE C TABLE F CG = Vertical distance from ground to chassis CG CG = Horizontal distance from front axle to cargo CG: VC hl (Dimensions are inches) Model WB (in) CGhl (in)† E-150 & E-250 Van <8000 lb GVWR = 28.5 Regular Van 138 116 E-250/350 SRW Van or Wagon >8000 lb GVWR = 32.0 †Extended Van or Extended Wagon 138 126 E-350 Cutaway = 28.0 †Cutaway (SRW) 138 121 E-450 Cutaway = 26.5 (DRW) 138 127 E-350/450 Ba
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106 The statement below is applicable to all incomplete 108 The statement below is applicable to the following vehicle types: vehicle type with a GVWR of 4536 kg [10,000 lb] or less and a vehicle width less than 2032 mm [80.00 This vehicle, when completed, will conform to Standard in]: 106, Brake Hoses, if the brake hose assemblies supplied • Cutaway by Ford Motor Company are not removed, relocated, altered, or modified and if no brake hose assemblies This vehicle, when completed, will co
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108 The statements below are applicable to the following TABLE G incomplete vehicle type: Standard 108 Lighting Equipment • Cutaway E-Series This vehicle, when completed, will conform to Standard Completed 108, Lamps, Reflective Devices, and Associated as Truck, Equipment, if all the required lighting equipment as MPV, Bus or indicated in Table G on this page (identified by the codes School Bus D, R and S) is designed and installed in accordance with the requirements of Standard 108 a
