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Model No. 831.14922.0
Serial No.
Write the serial number in the
WEIGHT SYSTEM EXERCISER
space above for reference.
User's Manual
Serial Number Decal
(under the seat)
• Assembly
• Operation
• Maintenance
• Part List and Drawing
Sears, Roebuck and Co.
Hoffman Estates, IL 60179
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TABLE OF CONTENTS WARNING DECAL PLACEMENT .............................................................. 2 IMPORTANT PRECAUTIONS ................................................................ 3 BEFORE YOU BEGIN ...................................................................... 4 PART IDENTIFICATION CHART .............................................................. 5 ASSEMBLY ............................................................................... 6 ADJUSTMENT .....................
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iMPORTANT PRECAUTIONS
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BEFORE YOU BEGIN Thank you for selecting the versatile WELDER PRO ® reading this manual, please see the front cover of this 6900 weight system. The weight system offers a manual. To help us assist you, note the product model selection of weight stations designed to develop every number and serial number before contacting us. The model number and the location of the serial number major muscle group of the body. Whether your goal is decal are shown on the front cover of this manual. to tone your b
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PART iDENTiFiCATiON CHART Refer to the drawings below to identify small parts used in assembly. The number in parentheses by each draw- ing is the key number of the part, from the PART LIST near the end of this manual. IMPORTANT: If you cannot find a part in the hardware kit, check to see if it has been preassembled. If a part is missing, please call 1=877=992=5999. To avoid damaging parts, do not use power tools for assembly. B M4 x 20mm Self- M4 Washer M6 x 32mm Screw (64) tapping Screw (69) (
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ASSEMBLY To make assembly easier, carefully read the o The following tools (not included) may be required following information and instructions: for assembly: o Assembly requires two persons. two adjustable wrenches Because of its weight and size, assemble the one rubber mallet _ weight system in the location where it will be one standard screwdriver used. Make sure that there is enough clearance to walk around the weight system. one Phillips screwdriver _cb======_ o Place all parts in a cleare
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, 56 Attach the Foot Plate (38) to the Base (1) with an M10 x 130mm Bolt (72) and an M10 Locknut (56). Do not overtighten the Locknut; the Foot Plate must pivot easily. 38 , Attach the Weight Guides (21) and the Base (1) to the Stabilizer (2) with two M10 x 67mm Bolts (71), two M10 Washers (57), and two M10 Locknuts (56). Do not tighten the Locknuts yet. 71 71 7
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, Attach the Upright (3) to the Base (1) with two M8 x 63mm Carriage Bolts (87) and two M8 Locknuts (58). Do not tighten the Locknuts yet. 58% 1 87 , Attach the Front Leg (7) to the Base (1) with two M8 x 63mm Carriage Bolts (87) and two M8 Locknuts (58). Do not tighten the Locknuts yet. 58 87 8
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Attach the Seat Tube (6) to the Upright (3) with 5. 5 two M8 x 65mm Bolts (68), two M8 Washers (59), and two M8 Locknuts (58). Do not tighten the Locknuts yet. 68 68 Attach the Seat Tube (6) to the Front Leg (7) in the same way. 68 7 i! 68 ;_ 59 " . Slide the two Weight Bumpers (27) onto the Weight Guides (21). 21 Orient nine Weights (22) so that the pin holes are on the bottom as shown. Slide the Weights onto the Weight Guides (21). Grease Insert the Weight Selector (24) into the nine Weights (
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, Attach the Top Frame (4) to the Upright (3) with two M10 x 67mm Bolts (71), two M10 Washers 74 71 (57), and two M10 Locknuts (56). Do not tighten the Locknuts yet. Attach the Top Frame (4) to the Weight Guides (21) with two M10 x 25mm Bolts (74). Do not tighten the Bolts yet. See steps 2 to 7. Tighten the M10 Locknuts (56) and the M8 Locknuts (58). , Attach the Leg Bumper (60) to the Front Leg (7) with an M4 x 20mm Self-tapping Screw (69) and an M4 Washer (33). Make sure that the end of the Le
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10. Apply grease to an M10 x 77mm Bolt (79). 10 Attach the Pivot Frame (5) to the Top Frame (4) with the M10 x 77mm Bolt (79) and an M10 Locknut (56). Do not overtighten the Locknut; the Pivot Frame must pivot easily. Gtease 11 11. Attach the two Arm Pins (40) to the Pivot Frame (5) with two M4 x 20mm Self-tapping Screws (69). 69 See the inset drawing, insert the Arm Pins (40) into the indicated holes in the Upright (3). /43°¸ 12. Apply grease to an M10 x 51mm Bolt (66). 12 Attach a Cable Pivot
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13. Apply grease to an M10 x 86mm Carriage Bolt 13 (67) and to two Arm Bushings (44). Attach the Left Arm (10) to the Pivot Frame (5) with the M10 x 86mm Carriage Bolt (67), a Carriage Bolt Bushing (20), the two Arm Bushings (44), an M10 Washer (57), and an M10 Locknut (56), Do not overtighten the Locknut; the Left Arm must pivot easily. Attach the Right Arm (9) to the Pivot Frame (5) in the same way. 14 14. See the CABLE DIAGRAM on page 24 to identify the cables as you assemble them. identify t
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15. Identify the two V-pulleys (46), the nine Thick 15 Pulleys (not shown), and the two Thin Pulleys (not shown). Route the Arm Cable (54) over a V-pulley (46). Attach the V-pulley (46), a Large Cable Trap (50), two Full Guards (41), and an M10 Washer (57) to the Upright (3) with an M10 x 63mm Bolt i7 46 50 (75) and an M10 Locknut (56). 41 75 Make sure that the Large Cable Trap (50) is oriented to hold the Arm Cable (54) in the groove of the V-pulley (46). 16. Route the Arm Cable (54) around a T
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18. Apply grease to an M8 x 22mm Shoulder Bolt 18 (65). Attach the Arm Cable (54) to the right Cable Grease Pivot (39) with the M8 x 22mm Shoulder Bolt 65 (65) and an M8 Locknut (58). 19. Identify the Low Cable (53). Route the Low 19 Cable through the Leg Lever (8) and the Front Leg (7). Attach a Thick Pulley (48) inside the Leg Lever (8), above the Low Cable (53), with an M10 x 67mm Bolt (71), two M10 Washers (57), two 48 13mm Spacers (52), and an M10 Locknut (56). 53 20. Attach a Thick Pulley
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21. Route the Low Cable (53) through the Upright _q 21 (3) and under a Thick Pulley (48). Attach the Thick Pulley (48) inside the Upright (3) with an M10 x 46mm Bolt (81) and an M10 Locknut (56). / 81 22. Route the Low Cable (53) over a Thick Pulley 22 (48). Attach the Thick Pulley (48) and two Half Guards (43) to the Double U-bracket (63) with an M10 x 46mm Bolt (81) and an M10 Locknut (56). Make sure that the Half Guards are on the outside of the Double U-bracket as shown. 23. Route the Low Ca
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24. Attach the Low Cable (53) to the U-bracket (45) 24 with an M8 Washer (59) and an M8 Locknut (58). See the inset drawing. Do not overtighten the M8 Locknut (58); it should be threaded onto the end of the Low Cable (53} so that only two threads are showing above the Locknut. i 58 25. Identify the High Cable (55). Route the High 25 Cable upward through the Top Frame (4) and 4 48 over a Thick Pulley (48). Attach the Thick Pulley (48) inside the Top Frame (4) with an M10 x 67mm Bolt (71), two M10
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27. Wrap the High Cable (55) under a Thick Pulley 27 (48). Attach the Thick Pulley (48), a Small Cable Trap (51), and two Half Guards (43) to the upper hole in the U-bracket (45) with an M10 x 51mm Bolt (66) and an M10 Locknut (56). Make sure that the Small Cable Trap (51) is oriented to hold the High Cable (55) in the groove of the Thick Pulley (48) and that the 66 Half Guards (43) are on the outside of the U- bracket (45). 28. Route the High Cable (55) upward through the 28 55 Top Frame (4) an
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30. Thread an M12 Nut (84) all the way onto the 30 High Cable (55). 84 Place a Large Washer (85) on top of the Weight Selector (24). Tighten the High Cable (55) into the Weight Selector (24) until all the slack is removed from the cables. Tighten the M12 Nut (84) against the Large Washer (85). 31 31. Attach the Backrest (16) to the Backrest Frame (61) with two M6 x 16mm Screws (62), an M6 x 32mm Screw (64), and an M6 Washer (82). Insert the Backrest Frame (61)into the Upright (3) and tighten a L
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33. Insert the Pad Tube (29) into the Front Leg (7). 28 Slide a Small Foam Pad (28) onto each side of 7 the Pad Tube (29). Then, press a Pad Cap (34) into each Small Foam Pad. 34 Slide a Small Foam Pad (28) onto each end of the Leg Lever (8). Then, press a Pad Cap (34) into each Small Foam Pad. 28 34 34. Attach a Shroud Support (19) and the top of the 34 Left Shroud (17) to the left side of the Top Frame (4) with two M4.2 x 16mm Self-tapping Screws (49) and two M4 Washers (33). Do not tighten th
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35. Attach a Shroud Support (19) and the bottom of 35 the Left Shroud (17) to the Base (1) and the Stabilizer (2) with four M4,2 x 16mm Self-tap- ping Screws (49) and four M4 Washers (33). Do not tighten the Screws yet. Repeat steps 34 and 35 to attach the Right Shroud (not shown). See steps 34 and 35. Tighten the M4.2 x 16mm Self-tapping Screws (49) and the M4 x 12mm Screws (78). 49 33 19 36. Attach the Curl Pad (14) to the Curl Post (13) 36 with two M6 x 16mm Screws (62). 14 13 37. Make sure t
