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Data Power Solutions
Installation Guide
Issue: IPN 997-00012-41D
Issue Date: December 2006
Eaton Corporation
Telecommunications Solutions Division
www.powerware.com
DCinfo@eaton.com
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Eaton Corporation disclaims any liability for direct, indirect, incidental, special or consequential damages arising out of the application or use of any information contained in this document. The foregoing disclaimer applies to damages or personal injury, property damage, loss of operation, loss of profits, loss of product or loss of time, whether incurred by the purchaser, the purchaser’s employees or third party. Information in this document does not constitute a warranty, repres
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. About This Guide Purpose This guide provides instructions to correctly install, commission and operate Data Power Solutions. Audience This guide is intended for use by IT professionals who have a sound working knowledge of safe working practices. Scope This guide covers installation, commissioning and operation of Data Power Solutions, controlled by SM45 supervisory modules. It does not cover: • Installation and characterization of batteries. • Changing the pre
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About This Guide For Further Information and Technical Assistance Eaton recognizes the need to keep you informed about the availability of current product information. For up-to-date product information and a complete listing of worldwide sales offices, visit the Powerware website at: http://www.powerware.com For comprehensive product data sheets and application notes please contact your local Powerware DC product representative or email: DCinfo@eaton.com For technical assistance, cont
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. Table of Contents About This Guide Purpose...................................................................................................................................... i Audience ................................................................................................................................... i Scope .......................................................................................................................................... i Related Information
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Table of Contents Chapter 5 Operations Overview...............................................................................................................................5-1 About the SM45 Front Panel ..............................................................................................5-2 The Keypad and LED Indicators.............................................................................................. 5-2 The Display Indicators..........................................
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Chapter 1 General Description Overview Topic Page Data Power Solutions Product Range 1-2 Access Power Rectifiers 1-6 SM45 Supervisory Module 1-7 Low Voltage Disconnect (if applicable) 1-8 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. 1-1 IPN 997-00012-41D December 2006
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General Description Data Power Solutions Product Range Data Power Solutions provide high reliability 48 V DC power for Power over Ethernet, network, data and telecommunications equipment. Each power system includes AC/DC rectifier modules, a supervisory module to provide control and communications functions, circuit breakers to protect the output cabling, and output terminals to connect the cables to the DC powered equipment and optional batteries. Six models (with eight variants each) ar
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Data Power Solutions Product Range APS3-05X (Rack-Mounted Versions) Up to three Access Power Rectifiers, numbered 1 16 DC Load Terminal Blocks (2 per DC Outlet) to 3 from left to right (see page 1-6) Two Battery Terminal Blocks (APS3-059 only) SM45 Supervisory Module (see page 1-7) Two Battery Temperature Sensor Terminal One 2-pole Battery Circuit Breaker Blocks (APS3-059 only) (APS3-059 only) Battery Cable Clamp (APS3-059 only) SM45 Display Module with key
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General Description APS3-06X (Desktop Versions) Up to three Access Power Rectifiers, numbered 1 16 DC Load Terminal Blocks (2 per DC Outlet) ) to 3 from left to right (see page 1-6 Two Battery Terminal Blocks (APS3-061 only) ) SM45 Supervisory Module (see page 1-7 Two Battery Temperature Sensor Terminal One 2-pole Battery Circuit Breaker Blocks (APS3-061 only) (APS3-061 only) Four Nylon Strain Relief Clamps SM45 Display Module with keypad and LED Three fus
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Data Power Solutions Product Range APS6-05X (Rack-Mounted Versions) Three 2-pole Battery Circuit Breakers (APS6-059 only) Load Circuit Breakers – any combination of 6 A or 25 A rated circuit breakers up to a maximum of eight, depending on customer requirements Up to six Access Power Rectifiers, numbered 1 to 6 from left to right (see page 1-6) SM45 Display Module with keypad and LED indicators (see Chapter 5) SM45 Supervisory Module (see page 1-7) 16 DC
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General Description Access Power Rectifiers Two types of fan-cooled, hot-pluggable Access Power Rectifiers are available. • APU48 – 48 V, 720 W, (120 - 240 V AC) • APR48 – 48 V, 1500 W, (208 - 240 V AC) There are three status indicator LEDs on the Access Power Rectifier front panel (Power On, Urgent Alarm and Non-Urgent Alarm). Details about replacing a rectifier can be found in Chapter 7. Power On LED (Green) – indicates that the rectifier is 2 1 3 powered. Non-Urgent Alar
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SM45 Supervisory Module SM45 Supervisory Module The SM45 supervisory module is an advanced control and monitoring solution for Data Power Solutions. It provides a full suite of advanced communications options, including built-in Ethernet interface, Web server and SNMP agent. Details about the communications options can be found in Chapter 6. Alarm notifications may be by SNMP traps. The SM45 has an onboard audible indicator and two alarm LEDs. Details about the SM45 front panel can be
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General Description Low Voltage Disconnect (if applicable) APS3-059, APS3-061 and APS6-059 models are equipped with a Low Voltage Disconnect (LVD) module. The LVD disconnects the batteries at the LVD disconnect voltage to prevent damage to the batteries due to excessive deep discharge. After the batteries are disconnected, they recover to their open-circuit voltage. The LVD reconnects the batteries automatically after the AC supply is restored. After the batteries are reconnected, the
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Chapter 2 Pre-Installation Overview Topic Page Warnings 2-2 Inspecting the Equipment and Reporting Damage 2-6 Copyright © 2005-2006 Eaton Corporation. All Rights Reserved. 2-1 IPN 997-00012-41D December 2006
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Pre-Installation Warnings This section contains important warnings relating to: • AC Inputs • Equipment Classification • Batteries (if applicable) • DC Outputs • Rectifiers • Location and Environment • Servicing • EMC Compliance AC Inputs • Desktop Versions: Pluggable Type A: Except for 120V input, if APS3-06X power systems are fitted with three rectifiers, then only two AC power cords may be connected to one building branch circuit. The third AC power cord must be connecte
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Warnings Batteries (if applicable) • Always install the batteries according to the relevant battery manufacturer’s instructions. • Batteries are powerful sources of energy and present a potential electrical shock and energy hazard. The energy hazard is always present, even if the batteries are not connected. Avoid short circuiting terminals of opposite polarity. • Batteries are heavy, awkward to handle and can cause personal injury. To prevent back injury, use correct lifting and b
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Pre-Installation DC Outputs • The DC outlets are floating to meet the isolation requirements for powering Power over Ethernet IEEE802.3af compatible devices. In non-Power over Ethernet applications the positive or negative output of the DC outlets can be referenced to earth, if required. • On APS3-06X (desktop versions), run the load cables through the supplied nylon strain relief clamps. Failure to fit the strain relief clamps and using the incorrect torque setting for tightening t
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Warnings Servicing • Data Power Solutions contain hazardous voltages. Do not attempt to disassemble or service the unit if you are not qualified. Only service personnel of Eaton Corporation’s Telecommunications Solutions Division or their authorized service agents are permitted to service the unit. • If the power system requires servicing other than external battery or rectifier replacement, isolate the unit first, as follows: 1 Unplug the AC supply cords from the AC power outlets.
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Pre-Installation Inspecting the Equipment and Reporting Damage Unpack the power system and inspect it carefully for possible damage that may have occurred while in transit. Next, check the equipment against the packing list (supplied with the equipment) and ensure that you have received the correct type of Access Power Rectifiers (either APR48 or APU48). Report any damage or incorrect shipment immediately, using a copy of the Equipment Incident Report (at the back of this guide) to suppl
