Summary of the content on the page No. 1
TRANSISTORIZED INVERTER
FR-F500
INSTRUCTION MANUAL
OUTLINE Chapter 1
FR-F520-0.75K to 55K
INSTALLATION
Chapter 2
AND WIRING
FR-F540-0.75K to 55K(-EC)
FR-F520-11K to 55K-NA
OPERATION/
Chapter 3
CONTROL
FR-F540-11K to 55K-NA
Chapter 4
PARAMETERS
PROTECTIVE
Chapter 5
FUNCTIONS
SPECIFICATIONS Chapter 6
OPTIONS Chapter 7
Summary of the content on the page No. 2
Thank you for choosing this Mitsubishi transistorized Inverter. This instruction manual gives handling information and precautions for use of this equipment. Incorrect handling might cause an unexpected fault. Before using the inverter, please read this manual carefully to use the equipment to its optimum. Please forward this manual to the end user. This instruction manual uses the International System of Units (SI). The measuring units in the yard and pound system are indicated in parentheses a
Summary of the content on the page No. 3
SAFETY INSTRUCTIONS 1. Electric Shock Prevention WARNING ! While power is on or when the inverter is running, do not open the front cover. You may get an electric shock. ! Do not run the inverter with the front cover removed. Otherwise, you may access the exposed high- voltage terminals or the charging part of the circuitry and get an electric shock. ! If power is off, do not remove the front cover except for wiring or periodic inspection. You may access the charged inverter circuits and get an
Summary of the content on the page No. 4
4. Additional instructions Also note the following points to prevent an accidental failure, injury, electric shock, etc.: (1) Transportation and installation CAUTION ! When carrying products, use correct lifting gear to prevent injury. ! Do not stack the inverter boxes higher than the number recommended. ! Ensure that installation position and material can withstand the weight of the inverter. Install according to the information in the Instruction Manual. ! Do not operate if the inverter is dam
Summary of the content on the page No. 5
CAUTION ! The load used should be a three-phase induction motor only. Connection of any other electrical equipment to the inverter output may damage the equipment. ! Do not modify the equipment. ! The electronic overcurrent protection does not guarantee protection of the motor from overheating. ! Do not use a magnetic contactor on the inverter input for frequent starting/stopping of the inverter. ! Use a noise filter to reduce the effect of electromagnetic interference. Otherwise nearby elect
Summary of the content on the page No. 6
CONTENTS 1 OUTLINE 1 1.1 Pre-Operation Information .........................................................................................................................................1 1.1.1 Precautions for operation ...................................................................................................................................1 1.2 Basic Configuration .........................................................................................................................
Summary of the content on the page No. 7
3.3.2 Main parameter settings ...................................................................................................................................54 3.4 Operation.................................................................................................................................................................56 3.4.1 Pre-operation checks.....................................................................................................................................
Summary of the content on the page No. 8
4.2.39 Computer link operation (Pr. 117 to Pr. 124).................................................................................................109 4.2.40 PID control (Pr. 128 to Pr. 134) .....................................................................................................................120 4.2.41 Commercial power supply-inverter switch-over function (Pr. 135 to Pr. 139)...............................................127 4.2.42 Zero current detection (Pr. 152, Pr. 153)......
Summary of the content on the page No. 9
6 SPECIFICATIONS 184 6.1 Standard Specifications.........................................................................................................................................184 6.1.1 Model specifications .......................................................................................................................................184 6.1.2 Common specifications .....................................................................................................................
Summary of the content on the page No. 10
CHAPTER 1 OUTLINE This chapter gives information on the basic "outline" of this product. Always read the instructions in this chapter before using the Chapter 1 equipment. 1.1 Pre-Operation Information........................................ 1 Chapter 2 1.2 Basic Configuration.................................................. 2 1.3 Structure .................................................................. 3 ! DU Chapter 3 Operation panel (FR-DU04) ! PU Operation panel (F
Summary of the content on the page No. 11
1.1 Pre-Operation Information OUTLINE 1 OUTLINE 1.1 Pre-Operation Information 1.1.1 Precautions for operation Incorrect handling might cause the inverter to operate improperly, its life to be reduced considerably, or at the worst, the inverter to be damaged. Handle the inverter properly in accordance with the information in each section as well as the precautions and instructions of this manual to use it correctly. This manual is written for the FR-F500 series transistorized inverters. For handl
Summary of the content on the page No. 12
1.2 Basic Configuration OUTLINE 1.2 Basic Configuration 1.2.1 Basic configuration The following devices are required to operate the inverter. Proper peripheral devices must be selected and correct connections made to ensure proper operation. Incorrect system configuration and connections can cause the inverter to operate improperly, its life to be reduced considerably, and in the worst case, the inverter to be damaged. Please handle the inverter properly in accordance with the information in eac
Summary of the content on the page No. 13
1.3 Structure OUTLINE 1.3 Structure 1.3.1 Appearance and structure (1) Front view (2) Without front cover POWER lamp PU connector (Provided with modular jack type relay connector) ALARM lamp (For use with RS-485 cable communication) Modular jack type relay connector compartment Operation panel (FR-DU04) Inboard option mounting positions Accessory cover Wiring port cover for option Control circuit terminal block Front cover Main circuit terminal block Rating plate Wiring cover Capacity plate Note
Summary of the content on the page No. 14
OUTLINE 1.3.2 Removal and reinstallation of the front cover FR-F520-0.75K to 11K, FR-F540-0.75K to 11K • Removal 1) Hold both sides of the front cover top and push the front cover down. 2) Hold down the front cover and pull it toward you to remove. (The front cover may be removed with the PU (FR-DU04/FR-PU04) on.) Catch Inverter Front cover 1 • Reinstallation 1) Insert the catches at the bottom of the front cover into the sockets of the inverter. 2) Using the catches as supports, securely press
Summary of the content on the page No. 15
OUTLINE FR-F520-30K to 55K, FR-F540-30K to 55K • Removal 1) Remove the front cover mounting screws. • Reinstallation 1) Fix the front cover with the mounting screws. Note: 1. Make sure that the front cover has been reinstalled securely. 2. The same serial number is printed on the capacity plate of the front cover and the rating plate of the inverter. Before reinstalling the front cover, check the serial number to ensure that the cover removed is reinstalled to the inverter from where it was remo
Summary of the content on the page No. 16
OUTLINE 1.3.3 Removal and reinstallation of the operation panel To ensure safety, remove and reinstall the operation panel after switching power off. • Removal Hold down the top button of the operation panel and pull the operation panel toward you to remove. ! Removal ! Reinstallation To reinstall, insert straight and mount securely. 1 • Reinstallation using the connection cable 1) Remove the operation panel. 2) Disconnect the modular jack type relay connector. (Place the disconnected modular ja
Summary of the content on the page No. 17
CHAPTER 2 INSTALLATION AND WIRING This chapter gives information on the basic "installation and wiring" of this product. Always read the instructions in this chapter before using the Chapter 1 equipment. 2.1 Installation................................................................ 7 Chapter 2 2.2 Wiring ...................................................................... 9 2.3 Other wiring .............................................................28 Chapter 3 Chapter 4 Chapter 5 C
Summary of the content on the page No. 18
2.1 Installation INSTALLATION AND WIRING 2 INSTALLATION AND WIRING 2.1 Installation 2.1.1 Instructions for installation 1) Handle the unit carefully. The inverter uses plastic parts. Handle it gently to protect it from damage. Also, hold the unit with even strength and do not apply too much strength to the front cover alone. 2 2) Install the inverter in a place where it is immune to vibration. (5.9 m/s or less) Also note the cart, press, etc. 3) Note on ambient temperature The inverter life is u
Summary of the content on the page No. 19
INSTALLATION AND WIRING 8) For installation in an enclosure Ventilation fan Inverter Inverter Inverter Inverter Inverter Inverter Built-in cooling fan (Correct example) (Incorrect example) (Correct example) (Incorrect example) Position of Ventilation Fan Accommodation of two or more inverters 9) Vertical mounting ( ) ( ) 1 Wiring cover and handling 22K or less 2 1) When cable conduits are not connected Cut the protective bushes of the wiring cover with nippers or a cutter before running the cabl
Summary of the content on the page No. 20
2.2 Wiring INSTALLATION AND WIRING 2.2 Wiring 2.2.1 Terminal connection diagram EC version EC version NFB P1 L1 3-phase AC 2 L power supply + L3 PX L11 Jumper L21 PR – NFB Motor R U 3-phase AC S V IM power supply PU T W connector Ground (RS-485) R1 Jumper S1 P1 Jumper Remove this jumper when using FR-BEL. 24VDC power output and external transistor common PC P (Contact input common for source logic) (Note) PX Jumper (Note) PR Forward rotation start STF N Reverse rotation start STR Note:Ple
