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OM-699 189 553
February 1998
Description
Two-Wheel Trailer For Small Engine-
Driven Welding Generators
HWY-210 & OFR-210
Visit our website at
www.MillerWelds.com
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From Miller to You Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy. Today, the people that bu
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TRAILER TOWING SAFETY PRECAUTIONS TRAILER TOWING can be hazardous. WARNING In trailer towing, as in most driving situations, exposure to certain hazards occurs. Trailer towing is safe when precautions are taken. The following safety information is only a summary of the more complete information found in the Safety Standards listed at the end of these precautions. Read and follow all Safety Standards. In addition, the end user must check and comply with all federal, state, and local laws before u
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Couplers INCORRECT SIZE OR RATING OF HITCH can cause trailer to break loose from towing vehicle. 1. Be sure towing vehicle hitch is correct type, size, and rating to Clevis match coupler. 2. Be sure the hitch is properly installed onto towing vehicle. OR 3. On optional ball couplers, always insert hitch safety pin before Trailer towing. Tongue Lunette 4. Make sure hitch and ball are properly sized and match each Eye other. Ball Safety Pin WHEELS MUST BE CHOCKED when trailer is uncoupled from veh
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LOOSE OR INCORRECT HARDWARE AND FASTENERS can cause injury and damage. 1. Periodically double-check all nuts and bolts for tightness and condition. Grade Marks. 2. If necessary, always replace any fastener with one of equal size, grade, and type. Manufacturer’s 3. Be sure the grade marks on replacement fastener match the Identification Mark original bolt. The manufacture’s identification mark is not critical and does not matter for the replacement fastener. PRE-TOWING CHECKLIST Check gross tra
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SECTION 1 − ASSEMBLY SAFETY PRECAUTIONS trail_safety 2/98 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! Watch Out! possible FAL- Marks a special safety message. LING EQUIPMENT and TILTING OF TRAILER hazards. Consult symbols and related instructions below for necessary actions to avoid Means “Note”; not safety related. the hazards. 1-2. Assembly Hazards
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2-2. Overall Dimensions Inches Millimeters A 18-1/2 470 B 10 254 C 36-3/4 933 D 59 1499 E 94 2388 D C E A B ST-802 067 OM-699 Page 2
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SECTION 3 − ASSEMBLY All directions are given as facing the towing vehicle. The word “front” means the NOTE hitch end of the trailer. 3-1. Assembling Trailer Tools Needed: 11 3/8, 7/16 in 13 9/16, 7/8 in 10 12 9 15 12 3 1 2 14 4 8 5 16 7 6 ST-802 073 Use adequate blocks or lifting device 6 Lug Nut 11 Light Bracket (Optional) to support frame while installing Install wheels on hubs. Tighten lug nuts to 60 12 Star Washer parts. . ft lbs (81 N m). Block wheels. Mount fender brackets, light bracke
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3-2. Installing Hitch And Safety Chains 2 7 3 4 6 5 1 Tools Needed: 9/16, 3/4 in 11/16, 3/4 in ST-802 067 / Ref. ST-802 073 Use adequate blocks or lifting de- Attach chain to bracket with 7/16 in hard- 6 Clevis Hitch (Optional) . vice to support frame while instal- ware. Tighten hardware to 31 ft lb (40 N m). ling parts. Attach bars to top and bottom of tongue us- 4 Ball Hitch ing 1/2-13 x 4-1/2 in hardware (2 required). Support trailer with jack. Block 5 Safety Pin wheels. Attach hitch to
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3-3. Installing Optional Light Kit Insert Insert Green Lead Brown Lead 3 2 Tools Needed: 4 1 3/8, 7/16 in Wiring Connections: Sidelight Brown Lead Short Lead Right Stop/ Signal Lamps RIGHT (Green) Left Stop/ To Vehicle To Trailer Green Lead Signal Lamps (Yellow) Taillights Tab Connectors Taillights Yellow Lead (Brown) LEFT Ground (White) Short Lead White Ground Lead (Ground To Trailer Frame) Brown Lead ST-802 074 Sidelight Support trailer with jack. Block side of frame to end of trailer. Route
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3-4. Installing Wiring Harness Tab Connectors Disconnect vehicle wiring harness plug from trailer wiring connector before NOTE beginning installation. Use wiring harness tab connectors only with insulated wires. 1 Connector 2 Run Wire 1 3 3 Tap Wire Place unstripped run wire in slotted channel. Insert unstripped tap wire into other channel until it hits internal stop. 4 Contact 5 9 Inch Linemans Pliers 4 Use pliers to push contact down 5 flush with top of connector. 2 Close top cover. Ref. S-044
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3-6. Maintenance Do not use trailer if any part is damaged or not working properly. When performing NOTE maintenance, check trailer for worn, damaged, or non-working parts. Check for free rotation of assemblies mounted on bushings or bearings. Support trailer with jack. Block wheels. Do not put any body part un- der trailer while lifting or per- forming maintenance. Once a year, lubricate all moving parts on trailer with SAE 20W oil. Lubricate more often if trailer is ex- posed to elements
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3-7. Torquing Wheel Bearings Loss of control hazard. To prevent injury and damage, check and repack wheel bearings once a year or ev- ery 12,000 miles (19,500 km), whichever comes first. Use proper equipment to lift and support unit. Do not put any body part under trailer while lifting or performing maintenance. Torque wheel bearings when- ever hub nut is removed or 0.01 in (0.2 mm) hub is too loose. endplay maximum Repack bearings according to Section 3-6. Check hub endplay. If loose, R
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SECTION 4 − PARTS LIST Hardware is common and not available unless listed. 6 5 2 4 3 7 8 1 11 9 13 12 6 10 14 ST-802 076 Figure 4-1. Complete Assembly Item Part Description Quantity No. No. Figure 4-1. Complete Assembly . . . 1 . . . . 189 588 . . CHAIN, safety kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . 2 . . . . . . . . . ♦ . . CABLE TREE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Notes
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Notes
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Notes
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Effective January 1, 1998 (Equipment with a serial number preface of “KJ” or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions * APT, ZIPCUT & PLAZCUT Model Plasma Cutting below, Miller Electric Mfg. Co., Appleton, Wisconsin, Torches warrants to its original retail purchaser that new Miller * Remote Controls equipment sold after the effective d
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Owner’s Record Please complete and retain with your personal records. Model Name Serial/Style Number Purchase Date (Date which equipment was delivered to original customer.) Distributor Address City State Zip Resources Available Always provide Model Name and Serial/Style Number. Contact your Distributor for: Welding Supplies and Consumables Options and Accessories To locate distributor nearest you call 1-800-4-A-Miller. Personal Safety Equipment Service and Repair Miller Electric Mfg. Co. An Ill
